52
MAINTENANCE
Periodic Maintenance Chart
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
D
Have an authorized POLARIS dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
Front Suspension
50 H
6 M
-
Lubricate
Rear Suspension
50 H
6 M
-
Lubricate
D
E
Throttle cable/ ETC switch
50 H
6 M
-
Inspect; adjust; lubricate; replace if nec-
essary
E
Throttle body air intake ducts/
flange
50 H
6 M
-
Inspect duct for proper sealing/air leaks
Drive belt
50 H
6 M
-
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
-
Inspect coolant strength seasonally;
pressure test system yearly
Park brake cable tension
100 H
6 M
-
Check tension, adjust
Engine oil change
100 H
-
-
After break-in oil change at 50 hours,
change oil and filter every 100 hours
Oil filter change
100 H
-
-
Replace with oil change
Front Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Middle Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Rear gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Transmission oil
100 H
6 M
-
Inspect level; change yearly
D
E
Fuel system
100 H
12 M
-
Check for leaks at tank cap, lines, fuel
valve, filter, pump, throttle body; replace
lines every 2 years
Radiator (in applicable)
100 H
12 M
-
Inspect; clean external surfaces
Cooling Hoses
100 H
12 M
-
Inspect for leaks
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Clutches (drive and driven)
100 H
12 M
-
Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D
E
Air filter, main element
150 H
-
Replace
D
Fuel filter/water separator
150 H
12 M
-
Replace
D
Brake fluid
200 H
24 M
-
Change every two years
D
Fuel system
200 H
24 M
-
Replace lines every 2 years
Spark arrester
300 H
36 M
-
Clean out
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed
