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RAZORBACK OFFROAD

-Use existing nut if it is available

-Install rack on to side assemblies using 

-Do not fully tighten, keep the rack slightly loose. This will 

give a little play with installation on unit.

-Starting from the top of the rack and moving down,  

tighten all loose bolts

The following are general instructions for installation of 

the Polaris RZR

®

570/800 Expedition Rack

 (RBO5140) 

“Tailgate” . It is the up to the installer that each rack be 

securely mounted.

-Install latch plate using 

See Fig. 8

WARNING

-- CAUTION Loads must be equally distributed

- Operator must use common sense when loading rack so as not to

affect the vehicles safe operation

- It Is The operators responsibility to follow all manufactures

recommendations regarding safe operation of any vehicle

Fig. 8

Fig. 6

Fig. 7

Fig. 5

(6)  - 1/4” – 20 X 3/4”  Hex Flange Bolt 

(6)  - 1/4” Nylock Flange Nut

(2)  - 1/4” – 20 X 3/4”  Hex Flange Bolt 

(2)  - 1/4” Nylock Flange Nut

RBO suggests 

using the inner 

most slot 

Summary of Contents for RBO5140

Page 1: ...R A Z O R B ACK OF F R O A D OPERATIONS MANUAL ...

Page 2: ... also allows you to store items on in the back and on the top cargo tray of your rzr The swing out tailgate allows you to Pad a lock valuables in the RZR Cargo Rack while trailering or traveling down the trail Think of the peace of mind you will have when going into a restaurant or when you hike down a trail head knowing your helmets and coolers are locked away safely in your RZR s Storage Rack Yo...

Page 3: ...EN WRENCH INCLUDED 3 8 SOCKET END WRENCH 2 M10 1 5 x 70mm Bolt 18 1 4 20 x 3 4 Hex Flange Bolt 18 1 4 20 Flange Nylock 2 3 8 x 3 4 Shoulder Bolt 4 3 8 Brass Washer 12 5 16 18 Flange Nut 8 5 16 18 x 3 4 Socket Cap Screw 1 T Handle Pin 2 1 4 Flat Washer 1 1 4 Allen Key 1 3 16 Allen Key 4 M10 x 20mm Flat Washer 4 M8 1 25 x 25mm Flange Bolt 4 M8 1 25 Flange Nylock Nut ...

Page 4: ...on unit Place the side mounting bolt into side mounting hole but do not install fully Rack Shelf Driver Side Assembly Tail Gate Assembly Passenger Side Assembly Polaris RZR 570 800 Expedition Rack Gas Strut The following are general instructions for installation of the Polaris RZR 570 800 Expedition Rack RBO5140 It is the up to the installer that each rack be securely mounted RBO recommends using ...

Page 5: ...ly tighten keep Side Assemblies slightly loose This will give a little play with installation on unit 1 RZR 570 800 Expedition Rack Upper Mount 2 M10 1 5 x 70mm Bolt 3 M10 x 20mm Flat Washer 4 Aluminum Spacer 5 M10 x 20mm Flat Washer 6 M8 1 25 Flange Nylock Nut 7 RZR 570 800 Expedition Rack Upper Mount Bracket Fig 1 1 1 2 2 3 3 4 4 5 5 6 6 7 7 Fig 2 Fig 3 Fig 4 TOP MOUNT ...

Page 6: ...tion Rack RBO5140 Tailgate It is the up to the installer that each rack be securely mounted Install latch plate using See Fig 8 WARNING CAUTION Loads must be equally distributed Operator must use common sense when loading rack so as not to affect the vehicles safe operation It Is The operators responsibility to follow all manufactures recommendations regarding safe operation of any vehicle Fig 8 F...

Page 7: ... Hinge Bracket Fig 8 Fig 10 Fig 7 Fig 9 WARNING Loading Heavy Items on the Rack will change the vehicles Cen ter of Gravity C G that could increase the potential for roll over which could result in serious injury or death Maximum Combined Capacity of Cargo Rack is 120 lbs 160 lbs Limited by Vehicle Capacity Load Capacity of Top Rack is 60 lbs Limited by Vehicle Capacity Load Capacity of Side Rack ...

Page 8: ...Manual Operator must follow your vehicle manufactures warnings regard ing fuel transportation Only Use Containers Approved For Off road Use Make Sure Containers are Secured to Avoid Spills and Leaks Failure to Follow Proper Instructions could lead to Burn Injury and other potential Fire Hazards Be Sure To Comply with All Laws and Warnings Regarding the Safe Handling Of Flammable Liquids When In Do...

Page 9: ...hat by adding mounts to the side of the vehicle you make it wider RBO Highly recommends that you only use RBO1018 Spare Tire Mount on the RBO5140 Polaris RZR 570 800 Expedition Rack tailgate location Be Sure To Comply with All Laws and Warnings Regarding the Safe Handling Of Flammable Liquids WARNING That by adding mounts to the side of the vehicle you make it wider RBO Highly recommends that you ...

Page 10: ...R A Z O R B ACK OF F R O A D PH 208 696 7230 FAX 208 580 1900 inventive edge LLC 3190 Industrial Way Mountain Home ID 83647 RBO0110 ...

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