MAINTENANCE
2.20
To access the radiator pressure cap:
Remove the four screws securing front rack. Turn
handle bars full left or right to provide more clearance.
Remove front cover by placing your fingers under the
front of the cover and pulling upward.
Remove
Cover
Radiator
Cap
RADIATOR SCREEN
REMOVAL
1. Pull out slightly on the top of the radiator screen.
2. With the top free, pull out on the bottom of the
screen to remove the screen.
3. To install the screen, simply press the tabs on the
screen back into the mounting grommets. Be
sure the screen is securely in place.
AIR FILTER/PRE-FILTER
SERVICE
It is recommended that the air filter and pre filter be
replaced annually. When riding in extremely dusty
conditions, replacement is required more often.
The pre filter should be cleaned before each ride using
the following procedure:
1. Lift up on the rear of the seat.
2. Pull the seat back and free of the tabs.
NOTE:
When reinstalling seat, make sure the slots in the
seat engage the tabs in the fuel tank.
3. Remove clips (A) from air box cover and remove
cover. Inspect the gasket. It should adhere tightly
to the cover and seal all the way around.
A
4. Loosen
clamp
and
remove
air
filter
assembly.
Gasket
Cover
Pre-filter
Main Element
Ill.1
Cleaning:
5. Slip the pre-filter element off of main element.
Clean the pre filter with high flash point solvent,
followed by hot soapy water.
6. Rinse and dry thoroughly.
7. Inspect element for tears or damage.
8. Apply foam filter oil or clean engine oil and
squeeze until excess oil is removed.
Summary of Contents for Sportsman 800 Efi 2005
Page 116: ...ENGINE 3 62 NOTES ...
Page 136: ...FUEL SYSTEM FUEL INJECTION 4 20 NOTES ...
Page 186: ...CLUTCH 6 30 NOTES ...
Page 256: ...BRAKES 9 24 NOTES ...
Page 292: ...ELECTRICAL 10 36 BASIC WINCH WIRING 2005 ATV MODELS 2005 ATV WINCH WIRING DIAGRAM ...
Page 300: ...ELECTRICAL 10 44 NOTES ...
Page 301: ...ELECTRICAL 10 39 WIRING DIAGRAM 2005 SPORTSMAN 700 800 EFI Stator ...
Page 302: ...ELECTRICAL 10 40 WIRING DIAGRAM 2005 SPORTSMAN 700 800 EFI ...