67
MAINTENANCE
Periodic Maintenance Chart
?
Perform these procedures more often for vehicles subjected to severe use.
D
Have an authorized POLARIS dealer or other qualified person perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
D
Throttle pedal
50 H
6 M
500 (800)
Inspect for free movement; replace
pedal as needed
Throttle body air intake ducts/
flange
50 H
6 M
500 (800)
Inspect duct for proper sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
?
Oil lines, fasteners
50 H
6 M
1000 (1600) Inspect for leaks and loose fittings
?
Engine oil and filter change
100 H
6 M
1000 (1600) Change the oil and filter
?
Front gearcase oil
100 H
12 M
1000 (1600) Change fluid
?
Transmission oil
100 H
12 M
1000 (1600) Change fluid
D
Fuel system
100 H
12 M
1000 (1600) Cycle key to pressurize fuel pump;
check for leaks at fill cap, fuel lines/rail
and fuel pump; replace lines every two
years
?
Radiator (if applicable)
100 H
12 M
1000 (1600) Inspect; clean external surfaces
?
Cooling Hoses (if applicable)
100 H
12 M
1000 (1600) Inspect for leaks
?
Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/pipe
100 H
12 M
1000 (1600) Inspect
Drive shafts
100 H
12 M
1000 (1600) Remove and grease
?
Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
?
Clutches (drive and driven)
100 H
12 M
1000 (1600) Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
1000 (1600) Inspect; replace as needed
Fuel filter/water separator
150 H
12 M
-
Replace fuel filter / water separator
D
Alternator belt
250 H
-
-
Inspect; check tension
D
Brake fluid
200 H
24 M
2000 (3200) Change every two years
Suspension bushings
250 H
24 M
2000 (3200) Inspect; replace if necessary
Spark arrester
300 H
36 M
3000 (4800) Clean out
D
Alternator belt
500 H
-
-
Replace
D
Timing belt
4000 H
-
-
Replace
?
Coolant
-
60 M
-
Replace coolant
D
Valve clearance
-
-
5000 (8000) Inspect; adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
?
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed