Polaris SUNNY THERM, Instruction Manual

Page 1: ...Instruction Manual Pre heating Furnace SUNNY THERM ...

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Page 3: ...1 Main parts 10 3 2 Panel Description 11 Section 4 Technical features 13 Section 5 Transportation and installation 13 Section 6 Device applications 6 1 10 main program planning of furnace 20 6 2 Idle program 22 6 3 Errors and warning of device 23 6 4 Authorized range of parameters 24 Section 7 Safety 26 Section 8 Maintenance 8 1 Clean up 28 8 2 Periodical maintenance 28 8 3 Technical points of mai...

Page 4: ...e and also user friendly have been considered so in order to correctly and completely utilize product features we ask you to read the instruction manual carefully and if you have any questions or you need more information contact the after sales unit The instruction manual is a comprehensive reference for the efficient and safe use of the product Following the instructions of this manual has a gre...

Page 5: ...Introduction SunnyTherm ...

Page 6: ...of the manual assures the health and safe operation of the tool Manual is an integral part of the product Thus it should always come with the product and should be used optimally as a reference for use during the operation of the product It should be available even during the sale of the product or even when it is not used In case of losing or damaging the manual get a replacement one from the aft...

Page 7: ...eat importance A list of signs has been introduced in the following for initial recognition and reference to them if necessary Danger Indicates compulsory warnings Warning Indicates functional recommendations Forbidden Indicates forbidden activities Caution Refers to user instructions of the tool ...

Page 8: ...General Information SunnyTherm ...

Page 9: ...y guarantee power fluctuations incorrect transportation of device inappropriate and frequent use of device despite having obvious flaws not observing the maintenance instructions installation by unauthorized persons any repair or replacement by unauthorized persons power cable power and keyboar buttons Commutation fees of company representatives to install or repair during guarantee period will be...

Page 10: ...he cas es of incorrect function in the device operation should be recorded and the after sales department be notified by operator Authorized representatives of Polaris Co These persons are endorsed by the company to work on the device under any operational circumstances They are also authorized to do any electrical and mechanical adjustment repair maintenance program and authorized parts replaceme...

Page 11: ...Device Introduction SunnyTherm ...

Page 12: ... programmable furnace so that thermal shocks hit the mold By using cylinder furnace the size and shape of the mold will not be changed either Advantages of the device 1 Programmable system and controllable with computer 2 Controlling of temperature time and speed of heating in 3 steps 3 High speed and precision 4 Setting the machine and the program will be performed in idle time programming the ti...

Page 13: ...gram from the start which is adjustable in minutes and seconds 2 Heat Rate1 This parameter shows the warming speed from the initial temperature to Temp1 It means that the furnace tempera ture will be increased at a rate of several degrees in C or F in minute So that whenever the number becomes larger the temperature speed will be faster 3 Temp 1 Adjustable and programmable temperature for the firs...

Page 14: ...of a stop at temp3 3 2 3 function keys POWER To connect and disconnect the electric current besides the device ON Off The ON key is to turn on and the Off key is to turn off the device C F To convert temperatures from Celsius to Fahrenheit and vice versa PROGRAM NUMBER To select the program number from 0 to 9 PROGRAM EDIT To view the parameters of the pro gram and to change and modify them CLEAR T...

Page 15: ...sable the key sounds 3 2 4 Device Monitors Graphical Monitors Actually this curve is a thermal graph at three stages The process of planning and executing a thermal cycle heat functions is shown on the monitor by LED lights Digital Monitors digital monitors on the left are to display the values of temperature time and speed of warming And the right monitor is to display the status of the furnace t...

Page 16: ...Technical Features SunnyTherm ...

Page 17: ...ber dimensions Cylinder Furnace I Cylinder Furnace II 162 mm width 164 mm Depth 102 mm height 178 mm width 225 mm Depth 115 mm height Maximum Temperature 1150 o C 2100 F Net Weights Cylinder Furnace I Cylinder Furnace II 25 Kg 36 Kg Cylinder Numbers Cylinder Furnace I Cylinder Furnace II 4 6 Maximum power consumption 1800 W Sunny therm I 2000 W sunny therm II Functional Voltage 210 240 VAC 50 60 H...

Page 18: ...Transportation and installation SunnyTherm ...

Page 19: ...ard laboratory table It is bet ter to be a minimum 20 cm of empty space around the furnace Note that the base or the surface of the table should not be made of metal If the base of the table is made of metal and in contact with the ground There will be a risk of electric shock So make sure your furnace is placed on a wooden or fiberglass table one or make sure that the earth wire is connected to t...

Page 20: ...g chamber 7 Put the device in an appropriate place in order to prevent any problem in turning on and off the device 8 The device is designed for indoor usage 9 The permissible environmental conditions temperature 15 40 C 59 F to 104 F with a maximum rate of 75 humidity ...

Page 21: ...Device Application SunnyTherm ...

Page 22: ...lick the STOP button Click on Key PRG NO once Enter desired program number 0 9 by the number keys Click on the key PRG EDIT button By chart or graphics display insert the thermal cycle s stages as follows Timer This parameter is used to activate the device timer This parameter is based on time hours minutes It can be programmed for a maximum of 100 hours 99 59 It means that after passing a preset ...

Page 23: ...cylinder plaster enter 40 minutes Heat Rate 2 It is the speed of heating the furnace for increasing the temperature from the first heat to the second heat STAGE 2 It is the temperature of the second stage Most of the time it is used for removing wax Burn out For example enter 500 C HOLD TIME 2 Duration of the stop at the second stage For example enter 45 to 60 minutes for the duration of the furna...

Page 24: ...ter reaching the final stage STAGE3 temperature and elapsing Hold Time3 for 10 seconds the alarm is heard it shows that the work is ready Therefore for using the cylinder and performing CASTING furnace temperature will be automatically on the final heat for 60 min in order to let the operator enough time to perform the operation in this while and every 15 minutes a voice will be heard and after pa...

Page 25: ...ound of the alarm and AL words are displayed on the screen 6 3 1 Announced Errors during Programming ERR 1 If you do not register the program and want to run it this message appears ERR 2 If you assign a number for a parameter that is not in the range of furnace operation by pressing the ENTER key to record it this message will be displayed and the number will not be accepted To avoid facing with ...

Page 26: ...s nUFL occurs at the time of muffle burning or disconnection in the connector wire of thermocouple 6 4 Authorized range of the parameters As it was noted before the entered values for programming parameters should be within the authorized ranges They are listed in the table below Parameter Minimum Minimum Temperature 100o C 1100o C 2012o F Hold Time 0 100 Hours 99 59 Timer 0 100 Hours 99 59 Heat R...

Page 27: ...Safety SunnyTherm ...

Page 28: ...ed to use an independent 2 by 2 cable to supply the furnace Avoid turning on off the furnace frequently and in short spans of time If the furnace doesn t turn on for any reason wait for at least 1 minute then press the Power button again Read the operating instructions of the device before using the device Technicians and those who are not trained to use this device are not authorized to use it an...

Page 29: ...27 Sunny Therm Pre heating Furnace Maintenance SunnyTherm ...

Page 30: ...sks In these circumstances do not allow anyone to stand near the device because of the possibility of damage by particle there Inspection and periodic cleaning of the device depends on the operation level It is suggested for the user to inform the company experts about the workflow through consultation after installation and learn the appropriate time for an inspection and periodic cleaning from t...

Page 31: ...rs in lifetime and safety of it When any defect is seen in the device operation it is forbidden to use the device before solving that defect Safety and protective parts of the device should never be removed from the device unless for repair and maintenance purposes According to the below image there is a 15A fuse related to the main power at the back of the device if damaged you can change it with...

Page 32: ...30 Calling the aftersales services Unit of Polaris Co Tel 49 0 21033373500 Fax Web www polarisgmbh com Email 49 0 21033373550 Service polarisgmbh com ...

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