PolyKeg PRO one-way keg, Insruction Manual

Page 1: ...INSTRUCTION MANUAL POLYKEG PRO MI01 Rev 08 dated 14 01 2021 This document is property of PolyKeg S r l Unauthorized copying and use is strictly forbidden...

Page 2: ...3 SECTION 3 Valves and couplers 7 SECTION 5 Sanitizing instructions 14 SECTION 4 Logistics data sheet 9 SECTION 8 Tapping instructions 25 SECTION 9 Depressurization instructions 28 SECTION 10 Dismant...

Page 3: ...www polykeg com SECTION 1 Warnings...

Page 4: ...permitted limit the keg may be damaged not ensuring the integrity of the product or causing injury and or property damage HAZARD 6X RFDWLRQ KD DUG Use in a well ventilated environment MAX 3 5 BAR MAX...

Page 5: ...www polykeg com SECTION 2 3DFNLQJ DQG NHJ LGHQWL FDWLRQ...

Page 6: ...J LGHQWL FDWLRQ PALLET STANDARD IDENTIFICATION VALVE AND KEG IDENTIFICATION POLYKEG s r l Via Pietro Nenni 51 24050 Calcinate BG Italy Ph 39 0354522245 KEG000835 POLYKEG PRO 30L SILVER A type valve 24...

Page 7: ...www polykeg com SECTION 3 Valves and couplers...

Page 8: ...is document is property of PolyKeg S r l Unauthorized copying and use is strictly forbidden 8 Instruction manual PolyKeg Pro SECTION 3 Valves and couplers TYPE VALVE COUPLER NOTES A Flat G M S Europea...

Page 9: ...www polykeg com SECTION 4 PolyKeg PRO logistics data sheets...

Page 10: ...CM 39 37 X47 24 Palletization 12 L 406 oz 16 L 541 oz 20 L 676 oz 24 L 811 oz 30 L 1014 oz Layers 5 4 4 4 4 Kegs per layer 20 20 20 16 12 Kegs per pallet 100 80 80 64 48 Height 2077 mm 81 77 2044 mm...

Page 11: ...ions of the storage areas When stacking pallets the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another H UHFRPPHQG ZUDSSLQJ WKH NHJV RQ...

Page 12: ...must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another H UHFRPPHQG ZUDSSLQJ WKH NHJV RQ SDOOHWV ZLWK ZKLWH VWUHWFK OP IRU EHWWHU SURWHFWLRQ PALL...

Page 13: ...26 WARNINGS KHQ WUDQVSRUWLQJ OOHG NHJV LW LV UHFRPPHQGHG WR XVH UHIULJHUDWHG FRQWDLQHUV When using refrigerated containers the number of pallets may vary When stacking pallets the load must be evenly...

Page 14: ...www polykeg com SECTION 5 Sanitizing instructions...

Page 15: ...NES Maximum pressure on the valve 0 8 BAR Maximum temperature 85 C Maximum temperature 85 C Maximum pressure on the valve 0 8 BAR Maximum temperature 100 C Max time 3 SECONDS SANITIZING THE POLYKEG MA...

Page 16: ...www polykeg com SECTION 6 POLYKEG PRO WITH BAG Filling instructions with PolyKeg manual kit...

Page 17: ...lyKeg manual kit HIRUH OOLQJ SOHDVH UHIHU WR WKH ZDUQLQJV LQ WKH 6HFWLRQ RI WKH 3RO HJ 352 instruction manual and to the keg technical data sheets Fig 1 Gas tube Pressure top up connection Pressure to...

Page 18: ...FIG 1 FIG 4 FIG 2 FIG 5 FIG 3 FIG 6 Connect the product and gas WXEHV WR WKH OOLQJ NLW PREPARATION 2 Assembly 5 Gas and product tubes FRQQHFWLRQ ZLWK YDOYH 3 Gas and product pressure check 6 Product...

Page 19: ...ns section Work with the gas valve until the desired counter pressure is reached approx 0 5 bar lower than the SURGXFW OOLQJ SUHVVXUH Open the product valve to start OOLQJ DQG ZRUN ZLWK WKH counterpre...

Page 20: ...DOYH VDQLWL LQJ 6HDO DSSOLFDWLRQ Close the regulator and work on the gas valve to increase the counter pressure to a value slightly higher than the product OOLQJ YDOXH Quickly lift the lever and disco...

Page 21: ...www polykeg com SECTION 7 POLYKEG PRO WITHOUT BAG Filling instructions with PolyKeg manual kit...

Page 22: ...wing the sanitizing instructions found in Section 5 FIG 1 FIG 2 FIG 3 2 Assembly 3 Gas and product pressure check Reassemble the kit properly and close all valves Check that both product and gas press...

Page 23: ...close the product valve Do QRW H FHHG WKH QRPLQDO OOLQJ YROXPH to prevent the product from leaking FILLING FIG 10 FIG 11 7 Sanitizing RXQWHU SUHVVXUH regulation LOOLQJ KHDG FRQQHFWLRQ DQG FRXQWHU SUHV...

Page 24: ...HOUT BAG Filling instructions with PolyKeg manual kit 8QFRXSOLQJ 6HDO SSOLFDWLRQ Quickly lift the lever and disconnect the coupler from the keg Apply the keg seal FIG 14 9DOYH VDQLWL LQJ Remove any re...

Page 25: ...www polykeg com SECTION 8 Tapping instructions...

Page 26: ...lve Always make sure that the setting and working pressures of your tapping system are correctly set and do not exceed the maximum nominal value as stated in the Warnings section TAPPING PROCEDURE 2 S...

Page 27: ...OYH DV VKRZQ LQ WKH 6DQLWL LQJ LQVWUXFWLRQV VHFWLRQ DQGOH DQG VWRUH WKH NHJ DFFRUGLQJ WR WKH LQVWUXFWLRQV LQ WKH DUQLQJV section 7R VWDUW WDSSLQJ DJDLQ UHSHDW WKH SURFHGXUH IURP VWHS 8QFRXSOLQJ PSW NH...

Page 28: ...www polykeg com SCTION 9 Depressurization instructions...

Page 29: ...RFHGXUH ZLWKRXW 359 Once tapped the empty keg must be depressurized LPPHGLDWHO E EUHDNLQJ R WKH UHG 359 SUHVVXUH UHOLHI valve lever If the keg has no PRV please use the dedicated depressurization key...

Page 30: ...www polykeg com SECTION 10 Dismantling instructions...

Page 31: ...Unauthorized copying and use is strictly forbidden 31 Instruction manual PolyKeg Pro SECTION 10 1 Dismantling instructions WITH EQUIPMENT Base locking system Bag cutter and tube bag neck unhooking dev...

Page 32: ...recycling easier please refer to the Materials sheet DISMANTLING PROCEDURE HJ ORFNLQJ Hook the depressurized keg to the device surface Hook the valve to the ring and then detach it from the dip tube o...

Page 33: ...1 Dismantling instructions WITH EQUIPMENT Push the bottle until the base comes R Unhook the base of the keg from the device surface FIG 7 FIG 8 7 Base removal 8 Base unlocking 6 Handle removal Remove...

Page 34: ...document is property of PolyKeg S r l Unauthorized copying and use is strictly forbidden 34 Instruction manual PolyKeg Pro SECTION 10 2 Dismantling instructions WITH KEY Valve and handle dismantling...

Page 35: ...ls recycling easier please refer to the Materials sheet DISMANTLING PROCEDURE 9DOYH UHPRYDO 9DOYH H WUDFWLRQ ZLWK GLS tube or bag kit Unscrew the valve using the dedicated dismantling key Pull out of...

Page 36: ...thorized copying and use is strictly forbidden 36 Instruction manual PolyKeg Pro SECTION 10 2 Dismantling instructions WITH KEY 6 Sorted keg components Handles Dip tubes Bases Bags Bottles Valves Bag...

Page 37: ...www polykeg com SECTION 11 Materials and symbols sheet...

Page 38: ...7 ALTRO 7 ALTRO 7 ALTRO 7 ALTRO 3RO SURS OHQH 3RO HWK OHQH 1 ORQ OXPLQXP Classification 129 97 CE DJ DGDSWHU 7XEH VWRSSHU 33 Materials and symbols sheet HORZ RX FDQ ILQG WKH OLVW RI PDWHULDOV DQG UHO...

Page 39: ...lykeg it POLYKEG ESPA A S L U Crta de Vilafranca del Pened s a Font Rub km 6 08735 Vilob del Pened s Barcelona Spain T 34 935 242 560 sales polykeg es POLYKEG UK LIMITED 3 Hutton Close South Church En...