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Pipe only systems

The use of heat spreader plates is recommended, as they assist the 
response time and heat dispersion. However, in some circumstances, 
simply laying pipe in an air void between foil faced reflective 
insulation and the underside of the floorboard will be adequate.

The space between the top of the insulation and the underside 
of the floor deck should be kept to a minimum (20mm) and care 
should be taken to ensure that the insulation is sealed at the 
edges and ends.

Pipe only applications are suitable in areas where the heating response 
is less important, e.g. bedrooms, and is not recommended in living 
spaces or over unheated spaces, e.g. rooms above garages.

 
 

 
 

Enhancing pipe only systems

The effectiveness of pipe only systems can be enhanced by laying 
a weak (1:6) dry mix screed approximately 25mm thick between 
the joists. 

In order to apply this, extra support may be required below the 
insulation. Although pipe only systems are designed to operate 
at 60°C flow temperature, the flow temperature may be reduced 
in these circumstances.

Before this system is considered it is suggested you consult 
a structural engineer to confirm its suitability.

Finishing

Laying a timber floor covering 

Step 5:

It is strongly recommended that the timber floor covering is laid 
immediately after the under floor heating pipes have been installed 
and pressure tested to eliminate any risk of damage to the system 
by other trades.

Either traditional tongue & groove floorboards or 18mm/22mm 
chipboard can be fitted directly on top of the spreader plates. 
These can be fixed directly through the spreader plate down in to 
the joists below. It is important to indicate the position of pipework 
in areas where the additional fixing of items such as carpet grip rod 
or door threshold strips may be fitted at a future date.

Polypipe does not recommend the application of two layers of 
timber floor covering as this will severely reduce the heat output of 
the under floor heating system.

Correct application

 
 
 

Incorrect application

 
 
 
If a manufactured timber floor is to be used then it is recommended 
that this be of a suitable load bearing quality. (Please request advice 
from the specialist flooring supplier).

Battern systems

Used for spans greater than 450mm or less than 350mm.

 

Where it is not possible or desirable to drill or notch the floor joists, 
and the floor height can be raised, spreader plates can be used.

Fitting insulation with a battern system 

Step 1:

To prevent downward heat transmission, insulate between the 
voids in the joists with appropriate foam insulation.

Fitting the batterns 

Step 2:

Lay 75mm x 25mm battens across the existing joists at 450mm centres. 
Trim the ends of the batten back to the last joist at alternative ends.

Fitting the spreader plates 

Step 3:

Lay spreader plates between the battens and pin in position.

 
 
 

Laying the pipe 

Step 4: 

Lay pipe into the spreader plates in accordance with the installation 
instructions on the previous page, ensuring you follow the 
testing procedure.

Joists at spacing 

greater than 

450mm or less 

than 350mm

Polyplumb

barrier pipe

Pipe clip

75mm x 25mm 

battens at

450mm centres

Polyplumb

barrier pipe

Double heat

spreader plate

Joists at spacing 

greater than 450mm 

or less than 350mm

25mm thick dry 

mix screed
Insulation
Tongue and 

groove flooring
Joists

Summary of Contents for Under Floor Heating Systems

Page 1: ...s Broomhouse Lane Edlington Doncaster DN12 1ES Tel 01709 770 000 Fax 01709 770 001 2410 London Road Mount Vernon Glasgow G32 8XZ Tel 0141 778 8822 Fax 0141 778 2703 Dromore Road Lurgan Craigavon Co Ar...

Page 2: ...revious printed copies will become out of date The latest version of our installation advice including a downloadable version of the current Technical Installation Guide can be found at our trade webs...

Page 3: ...xtensive back up service Technical representation available to discuss systems in general and particular projects www ufch com Technical Installation CD Specialist Technical Hotline on 01709 770000 En...

Page 4: ...he floor screed is required by Building Regulations Edge insulation also acts as an expansion joint Floating Floor When installed in floating floors Polyplumb pipe is simply pressed in to the pre form...

Page 5: ...r requires a bespoke design You then simply input data for each room providing floor type room size and control zones to calculate the required pack All packs have a single order code and include all...

Page 6: ...h when heated will reduce to 8 9 and cause only a very small amount of shrinkage The floor will re absorb some moisture when the heating is not operating and the moisture content will increase to 12 1...

Page 7: ...d around the perimeter of the room using staples so as to prevent possible risk of the panels lifting Preparing the pipe Step 4 You will need to remove the coil from the bag leaving the shrink wrap on...

Page 8: ...ted the screed cover can be applied Care should be taken to ensure that the screed is tightly compacted around the pipe to ensure that no voids are present The system should remain under pressure 6 ba...

Page 9: ...nder pressure whilst the flooring is laid Finishing The room can then be finished by fitting 18mm or 22mm tongue and groove sheets of chipboard glued on the edge over the floating floor system Mark th...

Page 10: ...hed downwards and away from the underside of the timber finished floor covering as this could lead to potential underperformance of the system Testing Step 4 Once the pipe circuits have been installed...

Page 11: ...These can be fixed directly through the spreader plate down in to the joists below It is important to indicate the position of pipework in areas where the additional fixing of items such as carpet gri...

Page 12: ...heir high output at relatively low flow temperatures Modular Heating Panels are ideal for maximising heat efficiency and lowering energy consumption In most installations it is not necessary to cover...

Page 13: ...should be selected The span is defined as the free space from wall to wall that needs to remain uninterrupted by trimmers or other services Ideally install MHP panels prior to other services whenever...

Page 14: ...omes into direct contact with it Always ensure that electrical cables are not in physical contact with the MHP panels using tape or a polythene strip Finishing Once you have connected your system up t...

Page 15: ...for heavyweight floor coverings such as ceramics or where the floor covering needs to be secured directly to the panel e g solid wood Overlay Lite is a high compressive strength lightweight insulated...

Page 16: ...is should be the first consideration for most projects The more structural nature of Overlay however makes it ideal for direct tiling or application of floor finishes which need to be fixed or screwed...

Page 17: ...mple of blanking in a bathroom Example of squaring off an irregular room plan Room layouts The following diagrams show some examples of room shapes pipe requirements and interruptions pillars hearths...

Page 18: ...wood floors they can be discretely screwed through the tongue and groove directly into the Overlay panel avoiding pipe circuitry to minimise movement in the floor covering If over boarding with 6mm p...

Page 19: ...r covering as normal It is advisable to mark out pipe positioning to avoid stapling pipes when fitting carpets 36 37 Overlay Lite for lightweight floor coverings Installation Laying end returns Step 1...

Page 20: ...stic hot water primary circuits To provide independent hydraulic control of the entire system it is important that the installation is designed as an S Plan or S Plan Plus configuration which allows f...

Page 21: ...d in under floor heating systems is less than that required for radiators or stored hot water If these other services are connected to the same boiler it will be necessary to control the water tempera...

Page 22: ...iring centre and slave units Available in two surface finishes and offers the following features Large touch screen display with high visibility blue LED backlight On screen display shows current stat...

Page 23: ...distribution pipe work Connection from nearest radiator 260mm 200mm Pump Pipe thermostat Heating return Heating flow Under floor heating flow Under floor heating return Thermostatic blending valve Pu...

Page 24: ...ible tap connectors for the simplest method of connection Close all under floor heating circuits except one by screwing down the blue caps and closing the isolating valves situated on top of the manif...

Page 25: ...resistant to the build up of scale Short term chlorination for disinfection of supply pipe work and normal levels of chlorine in UK domestic water supplies will not have an adverse effect on the integ...

Page 26: ...ng should be done with all switches on and room thermostats calling Fault finding complete Adjust pump speed and set flow rates in accordance with the system design data as provided NO NO Is the boile...

Page 27: ...Manufacturing quality assurance In accordance with BS ES ISO 9001 2000 BSI registered firm Certificate FM00318 Installation standard To follow the recommendations of BS5955 Part 8 2001 Plastic Pipewo...

Page 28: ...OR HEATING REQUIREMENTS Manifold Position s Please also indicate on drawing Floor Type Solid Suspended Floating MHP Overlay Overlay Lite Ground Floor 1st Floor 2nd Floor CONSTRUCTION DETAILS If NOT to...

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