background image

04

05

ABOUT POLYPIPE UNDER FLOOR HEATING

Easy installation

Polypipe under floor heating systems have been designed with 
ease of installation in mind. Innovative product designs ensure 
minimal disruption to existing heating and electrical supplies 
during installation. As our systems are compatible with standard 
central heating boilers, connectivity is also streamlined. Polypipe 
under floor heating systems can be installed up to 20% quicker 
than radiators.
Polypipe under floor heating systems are installed in one stage, 
eliminating the need for a time consuming second fix. Under floor 
heating components are much easier to manoeuvre on site than 
large, bulky radiators; reducing handling issues and potential 
damage. Unlike radiators, there is also very little theft value 
during installation.
Details of each type of Polypipe under floor heating system can 
be found on page 6.

Maintenance free

Once installed, a Polypipe under floor heating system is virtually 
maintenance free. There are no joints in the pipe work within the 
flooring, significantly reducing the possibility of leaks. Polypipe 
under floor heating products are subjected to rigorous testing 
and meet a number of exacting standards, full details of which 
can be found on page 52. All our manufacturing processes are 
monitored and controlled in accordance with the international 
quality standard BS EN ISO 9002.
Choosing under floor heating also eliminates a number of 
general maintenance and decoration requirements, normally 
associated with radiators, such as painting the radiator or 
removing it to paint the wall.
Demonstrating the utmost confidence in product performance, 
and providing our customers with peace of mind, Polypipe under 
floor heating systems are covered by the 

Polypipe 50 year 

guarantee

 (full details can be found at 

www.ufch.com

).

Easy to control

Polypipe manufactures a range of water and room temperature 
control solutions, allowing you to source a complete, integrated 
system from a single supplier. The range includes a number of 
control products, with options to suit a variety of lifestyle 
patterns, and the abilities to control different rooms independently.
Full details of Polypipe control products can be found on pages 
40 to 43.

Flexible approach

Polypipe under floor heating systems use the flexibility of polybutylene 
pipe to provide a solution for all house and room types. We also 
have a range of unique and innovative products, including the 
Zonal Regulation Unit (ZRU) which is an excellent enabler allowing 
under floor heating systems to be incorporated into single rooms 
or refurbishment projects with minimal disruption to existing 
heating and electrical supplies.
For more information on our single room applications see pages 
44 and 45.

Excellent service

At Polypipe we understand that selecting the right solution for 
each application involves detailed consideration. This is why we 
offer extensive customer service support, including free system 
design and full technical support if any problems arise. We want 
to ensure that your installation runs smoothly from the beginning 
and our technical support staff can assist you with any questions 
you might have.
During installation we offer:
•  Pre-project training at one of our training centres 
•  Pre-project training by distance learning 
•  On-site assistance
We also provide an extensive back up service:
•  Technical representation available to discuss systems in general 
  and particular projects 
• 

www.ufch.com

 

•  Technical Installation CD 
•  Specialist Technical Hotline on

 01709 770000

Energy efficient

Under floor heating systems can be more economical to run 
than radiator based systems. As they demand a low temperature 
rise output from the boiler, they are ideally suited to achieving 
maximum economy from a condensing boiler or heat pump. 
However, they are just as efficient with higher temperature heat 
sources, for example solar and solid fuel, where the correct water 
temperature can be set at the point of distribution.

Polypipe is one of Europe’s largest manufacturers of specialist plastic plumbing, 

heating, waste and drainage products.
Our market leading under floor heating product range has been continuously 

developed and improved with frequent innovative additions, the latest of which 

are Modular Heating Panels (MHP) - a revolutionary solution for suspended floor 

applications - and Overlay™ Lite, a lightweight floor panel to complement our 

innovative over floor heating range.
Polypipe is a member of the Underfloor Heating Manufacturers’ Association (UHMA), 

who set and enforce standards for materials, design and installation of under floor 

heating systems - standards that we embrace within every aspect of our range.

Polypipe under floor heating systems have been designed with 
specifiers, installers and users in mind.
Our systems combine ease of installation with reliable long-term 
performance, and we hold a range of stock ready for prompt 
dispatch. Unique to the Polypipe service proposition is our 
room and house packs concept. Recognising that under floor 
heating systems are difficult to specify using individual components, 
we created a range of over 300 pre-set combinations that can 
be ordered as complete kits. By simply specifying key variables 
such as floor type, room size, control and circuit data the right 
pack can be specified in minutes. It’s as easy as               . 
We have even created a unique online product selection tool.
Following recent innovative product introductions, we have 
categorised our range into 3 groups in order to make selecting 
even more instinctive:

With a long established reputation for product quality and 
value, backed by our strict trade-only distribution policy, 
Polypipe has become the clear leader in the under floor 
heating category. Recent innovations ensure the Polypipe 
range is the widest available from a single manufacturer, 
including traditional under floor heating systems for every 
floor type as well as the innovative MHP and Overlay™ products.
Polypipe under floor heating systems are ideal for every 
application, including new build, self build, renovation and 
home improvement projects. Whole house, single floor and 
single room projects are equally catered for in our extensive 
product offering. Whatever job you are undertaking, Polypipe 
has the product to suit.
Polypipe is a recognised and respected brand, and is well 
established as the system of choice for domestic homes by 
many installers. All Polypipe under floor heating systems are 
supplied as a complete system, and require no additional 
components for installation. Polypipe under floor heating 
systems are rigorously tested, and comply with (or exceed) all 
relevant UK standards. We use an integrated flexible plumbing 
system, incorporating polybutylene pipes and a range of push-
fit fittings. The systems are also designed for use with copper 
pipes, allowing the integration of rigid pipes when necessary.

Summary of Contents for Under Floor Heating Systems

Page 1: ...s Broomhouse Lane Edlington Doncaster DN12 1ES Tel 01709 770 000 Fax 01709 770 001 2410 London Road Mount Vernon Glasgow G32 8XZ Tel 0141 778 8822 Fax 0141 778 2703 Dromore Road Lurgan Craigavon Co Ar...

Page 2: ...revious printed copies will become out of date The latest version of our installation advice including a downloadable version of the current Technical Installation Guide can be found at our trade webs...

Page 3: ...xtensive back up service Technical representation available to discuss systems in general and particular projects www ufch com Technical Installation CD Specialist Technical Hotline on 01709 770000 En...

Page 4: ...he floor screed is required by Building Regulations Edge insulation also acts as an expansion joint Floating Floor When installed in floating floors Polyplumb pipe is simply pressed in to the pre form...

Page 5: ...r requires a bespoke design You then simply input data for each room providing floor type room size and control zones to calculate the required pack All packs have a single order code and include all...

Page 6: ...h when heated will reduce to 8 9 and cause only a very small amount of shrinkage The floor will re absorb some moisture when the heating is not operating and the moisture content will increase to 12 1...

Page 7: ...d around the perimeter of the room using staples so as to prevent possible risk of the panels lifting Preparing the pipe Step 4 You will need to remove the coil from the bag leaving the shrink wrap on...

Page 8: ...ted the screed cover can be applied Care should be taken to ensure that the screed is tightly compacted around the pipe to ensure that no voids are present The system should remain under pressure 6 ba...

Page 9: ...nder pressure whilst the flooring is laid Finishing The room can then be finished by fitting 18mm or 22mm tongue and groove sheets of chipboard glued on the edge over the floating floor system Mark th...

Page 10: ...hed downwards and away from the underside of the timber finished floor covering as this could lead to potential underperformance of the system Testing Step 4 Once the pipe circuits have been installed...

Page 11: ...These can be fixed directly through the spreader plate down in to the joists below It is important to indicate the position of pipework in areas where the additional fixing of items such as carpet gri...

Page 12: ...heir high output at relatively low flow temperatures Modular Heating Panels are ideal for maximising heat efficiency and lowering energy consumption In most installations it is not necessary to cover...

Page 13: ...should be selected The span is defined as the free space from wall to wall that needs to remain uninterrupted by trimmers or other services Ideally install MHP panels prior to other services whenever...

Page 14: ...omes into direct contact with it Always ensure that electrical cables are not in physical contact with the MHP panels using tape or a polythene strip Finishing Once you have connected your system up t...

Page 15: ...for heavyweight floor coverings such as ceramics or where the floor covering needs to be secured directly to the panel e g solid wood Overlay Lite is a high compressive strength lightweight insulated...

Page 16: ...is should be the first consideration for most projects The more structural nature of Overlay however makes it ideal for direct tiling or application of floor finishes which need to be fixed or screwed...

Page 17: ...mple of blanking in a bathroom Example of squaring off an irregular room plan Room layouts The following diagrams show some examples of room shapes pipe requirements and interruptions pillars hearths...

Page 18: ...wood floors they can be discretely screwed through the tongue and groove directly into the Overlay panel avoiding pipe circuitry to minimise movement in the floor covering If over boarding with 6mm p...

Page 19: ...r covering as normal It is advisable to mark out pipe positioning to avoid stapling pipes when fitting carpets 36 37 Overlay Lite for lightweight floor coverings Installation Laying end returns Step 1...

Page 20: ...stic hot water primary circuits To provide independent hydraulic control of the entire system it is important that the installation is designed as an S Plan or S Plan Plus configuration which allows f...

Page 21: ...d in under floor heating systems is less than that required for radiators or stored hot water If these other services are connected to the same boiler it will be necessary to control the water tempera...

Page 22: ...iring centre and slave units Available in two surface finishes and offers the following features Large touch screen display with high visibility blue LED backlight On screen display shows current stat...

Page 23: ...distribution pipe work Connection from nearest radiator 260mm 200mm Pump Pipe thermostat Heating return Heating flow Under floor heating flow Under floor heating return Thermostatic blending valve Pu...

Page 24: ...ible tap connectors for the simplest method of connection Close all under floor heating circuits except one by screwing down the blue caps and closing the isolating valves situated on top of the manif...

Page 25: ...resistant to the build up of scale Short term chlorination for disinfection of supply pipe work and normal levels of chlorine in UK domestic water supplies will not have an adverse effect on the integ...

Page 26: ...ng should be done with all switches on and room thermostats calling Fault finding complete Adjust pump speed and set flow rates in accordance with the system design data as provided NO NO Is the boile...

Page 27: ...Manufacturing quality assurance In accordance with BS ES ISO 9001 2000 BSI registered firm Certificate FM00318 Installation standard To follow the recommendations of BS5955 Part 8 2001 Plastic Pipewo...

Page 28: ...OR HEATING REQUIREMENTS Manifold Position s Please also indicate on drawing Floor Type Solid Suspended Floating MHP Overlay Overlay Lite Ground Floor 1st Floor 2nd Floor CONSTRUCTION DETAILS If NOT to...

Reviews: