PONDEROSA TR007, Owner'S Manual

Page 1: ...INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS STOVE FAILURE TO FOLLOW INSTRUC TIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH NOTE IT IS RECOMMENDED INSTALLATION BE COMPLETED BY A QUALIFIED HEATING EQUIPMENT INSTALLER ROOM HEATER SOLID FUEL TYPE ALSO FOR USE IN MOBILE HOMES USA ONLY REFER TO MARKINGS ON STOVE LABELS FOR ADDITIONAL INFORMATION This stove meets test stan...

Page 2: ...e a building DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE 9 DO NOT CONNECT A WOOD BURNING STOVE TO AN ALUMINUM TYPE B GAS VENT This is not safe Use code approved masonry chimney with flue liner or a manufactured Underwriters Laboratories Listed UL 103 HT US ULC S629 CDN Residential Type and Building Heating Ap pliance Chimney Use a 6 152mm diameter chim ney that is high eno...

Page 3: ... a hazard when opening the door 28 NEVER LEAVE THE STOVE UNATTENDED with door open Always close the door after ignition 29 DO NOT CONNECT TO OR USE IN CONJUNC TIONWITH ANY AIR DISTRIBUTION DUCTWORK SAFETY INSTRUCTIONS continued UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS 30 A WOOD BURNING STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIR CASE as it may block egress in the event of...

Page 4: ...INSTRUCTIONS House Fire Hazards Operating Precautions Warnings 15 Wood Types Sizes 15 Optimal Fuel Consumption 15 Starting a Fire 16 Adding Fuel 17 SERVICE HINTS Creosote Formation Prevention Need for Removal 17 Chimney Draft 18 Glass Care Replacement 19 Glass Gasket Replacement 20 OPTIONAL F 6 BLOWER MAINTENANCE WIRING DIAGRAM 21 PARTS PONDEROSA 22 PARTS GLASS DOOR Glass Replacement 23 PARTS FIRE...

Page 5: ...T REMOVE THE CERAMIC BLANKET or your stove will not operate properly 2 Stove may be lightened for positioning by removing fire brick Note position and arrangement of bricks Firebrick Ash Drawer Ash Cover MUST be re placed before use DO NOT USE with missing or cracked fire brick Figure 1 DO NOT REMOVE CERAMIC BLANKET from inside stove pipe opening This is NOT packing material but an integral compon...

Page 6: ...le home installations require double wall UL 103 HT high temp connector pipe Secure connector pipe to the flue collar with three 3 equally spaced sheet metal screws to firmly hold the pipe sections together DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBU TION OR DUCT SYSTEM 6 Recheck clearances from the stove con nector stove pipe and corner clearanc es using the illustrations in figures 4 6 and you...

Page 7: ...TENDING 2 50 8mm BEYOND EACH SIDE OF CONNECTOR PIPE COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH US NFPA 211 BACKWALL SIDEWALL 30 76 2cm 56 142 3cm 18 46cm min 8 21cm min 8 21cm min 24 61cm 26 66 1cm min 17 43 2cm min CLEARANCES TOP VIEW 40 102cm Minimum Clearances for installation according to UL 1482 US ULC S627 CDN Figure 5a Front View Figure 5b Side View Minimum Clearance Dimensions from Combus...

Page 8: ...the past Your heat ing appliance has been designed to provide the most efficient transfer of heat possible from the least amount of fuel Controlled combustion is the key to optimum heat ing performance Controlled combustion requires a flow of fresh air into the appliance across the fuel and is finally exhausted up the chimney Today s high efficiency stoves transfer more heat into the living area a...

Page 9: ...ove This will allow any condensation in the flue to run back into the firebox 2 Horizontal pipe runs must slope upwards towards the chimney at least 1 4 6 4mm per foot of horizontal run 3 You must have at least 18 457mm of clearance between any horizontal piping and the ceiling 4 The pipe cannot extend into the chimney flue figure 8 5 Secure all pipe elbow sections with three 3 equally spaced shee...

Page 10: ...d to pre vent the entrance of rodents The outside air inlet must be kept free of leaves snow ice or other debris that could restrict air supply when the appliance is in operation Fresh Air Kit Model FAK 07 is compatible with this unit Kit is available at www vogelzang com or your local retailer 6 WARNING DO NOT INSTALL IN A SLEEPING ROOM 7 WARNING DO NOT USE SINGLE WALL CON NECTOR PIPE ANYWHERE IN...

Page 11: ... in water column is required for proper drafting to prevent back puffing smoke spillage and to maximize performance Gauges to measure draft are readily available at stove stores and are economical to rent or purchase Factors such as wind barometric pressure trees terrain and chimney temperature can have an adverse effect on the draft The manufacturer cannot be held responsible for external factors...

Page 12: ...ed UL ULC listing is available from most home centers hardware stores and HVAC supply stores You may wish to view chimney manufactur ers information on line See www duravent com www selkirkinc com or www mtlfab com VENTING TO EXISTING FIREPLACE In some instances people desire to convert an existing fireplace for stove use Usually safe connec tion to an existing masonry chimney requires more work t...

Page 13: ...cess and to ensure safety should only be done by a qualified installer 1 An entry hole must be cut through the masonry and tile liner with minimal damage to the liner At least Figure 14 Fireplace Conversion 8 203mm of liner must remain below the entry position When locating the stove and stovepipe all minimum clearances must be observed from com bustible surfaces including mantels combustible trim...

Page 14: ...f glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness D Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 2 51mm larger than the chimney connec tor and having 1 25 4mm or more of insulation serving as a pass through for a single wall sheet steel chimney connector of min...

Page 15: ...ions Smoke given off by burning fuel consists of very small organic liquid droplets If these droplets condense they form a sticky tar like substance called creosote When operated properly this stove is designed to burn these droplets Burning these droplets releases heat that would otherwise be lost up the chimney as smoke Following the instructions below will help you operate your stove properly t...

Page 16: ...MPERATURES THIS STOVE USES A SPECIAL HIGH TEMP PAINT WHICH REQUIRES A SERIES OF BURNS TO CURE THE PAINT FOR DURABILITY AND A LIFETIME OF SERVICE Proper curing of the high temp paint requires a series of three initial burns The stove should be allowed to cool off between each burn The first two burns should be small fires and low temperatures 250 F 120 C for a duration of 20 minutes each The third ...

Page 17: ...ace your next fuel load into the stove make sure no coals or ashes block the LPAO Leave the primary air inlet control in the wide open pushed in position for 15 20 minutes Fuel load size can vary but should be kept 1 2 25mm 50mm below the secondary air tubes Also position the fuel to leave space so the air from the inlet can work between the pieces of fuel This reduces the time it takes for new fu...

Page 18: ...o clean for safe operation Be aware that the hotter the fire the less creosote is deposited and weekly cleanings may be necessary in mild weather even though monthly cleanings may be enough in the colder months WARNING IN CASE OF CHIMNEY FIRE 1 CLOSE ALL AIR INLET CONTROL S 2 GET OUT OF THE HOUSE 3 CALL THE FIRE DEPARTMENT CHIMNEY DRAFT The chimney is critical to the proper operation of the stove ...

Page 19: ...k chimney height with draft creation are vital to the proper operation of the stove Failure to meet each of these minimum requirements will have an adverse affect on draft Avoid long horizontal runs or multiple elbows Use stove cement to seal joints in the connector pipe section Regularly clean the chimney connector pipe rain cap and spark ar restor screen Creosote build up can reduce the chimney ...

Page 20: ...glass is broken carefully remove and discard each broken piece to avoid cuts Discard window gasket Replace window and gasket with original factory replacement parts 5 Replace new gasket starting at the bottom of glass working along edges being sure to center gasket channel on glass 6 Trim to length and butt ends together 7 Perform replacement procedure in reverse order after replacing glass and ga...

Page 21: ...L F 6 BLOWER OPTION NOTICE ANY REPLACE MENT WIRING MUST HAVE EQUIVALENT INSULA TION AND TEMPERATURE RATING 105 C CAUTION MOVING PARTS CAN CAUSE INJURY DO NOT OPERATEWITH COVER REMOVED DANGER SHOCKHAZARD DISCONNECT POWERSOURCEBEFOREINSTALLATION AND WHENEVER SERVICING BLOWER ASSEMBLY ...

Page 22: ...3 07 33 Door Assembly complete 1 34 07 34 Handle Assembly complete 1 07 35 Door Frame 1 07 36 Door Glass 1 WG 01 Gasket 7 8 Fiberglass Glass 1 07 37 Retainer Glass 5 07 38 Screws Glass Retainer 8 07 39 Retainer Glass Handle Side 1 GK34 Gasket Door 1 Firebrick see next page 01 07 01 Stove Body 1 02 07 02 Left Side Heat Shield 1 03 07 03 C cast Top 2 04 07 04 Nickle Trim Top Plate 1 05 07 05 KAO Woo...

Page 23: ...r Glass 5 07 38 Screws Glass Retainer 8 07 39 Retainer Glass Handle Side 1 GK34 Gasket Door 1 Fire Brick Bottom Eight 8 A size Two 2 M size Two 2 XE size FIREBRICK ASSEMBLY A A A A XD A A A A M XD M A A A A XD A A A A M XD M A A A A M A A A A A A A A XE XE Fire Brick Dimensions inches A size 9 x41 2 x11 4 M size 9 x21 4 x11 4 XD size 8 x41 2 x11 4 notched XE size 9 x11 2 x11 4 Fire Brick Sides Eig...

Page 24: ...te floor protector a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C BTU W hr ft2 F m2 K Thermal conductivity k...

Page 25: ...VGZ 031 20120619 1 www vogelzang com TR007 PONDEROSA Page 25 CHIMNEY STOVE MAINTENANCE LOG DATE OF SERVICE PERFORMED BY DESCRIPTION ...

Page 26: ...HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE JOHN 3 16 MADE IN CHINA This Vogelzang heating appliance is safe when installed properly and will provide you with years of service However always exercise good judgement when you are using this stove You are dealing with FIRE Fire is inherently dangerous and must be treated with respect Stay warm and in good health Respectfully yours Steve Vogelzang Prop...