PONNDORF P Classic 10, Operation Manual

Page 1: ...Hose Pump Series P_classic PC S Operation Manual...

Page 2: ......

Page 3: ...in case of non observance of the safety instructions 8 3 6 Safety conscious working 9 3 7 Safety instructions for the operator user 9 3 8 Safety instructions for maintenance inspection assembly 9 3 9...

Page 4: ...connection 16 6 3 Mechanical connection 17 6 4 Installing the pump hose 19 7 Maintenance Service 22 7 1 Changing the pump hose 22 7 2 Maintenance Service 23 7 3 Cleaning 23 7 4 Drawing of spare parts...

Page 5: ...s prohibited Start up and shutdown processes which require this should only be rarely and kept as short as possible Dry running of the pump operation without the pumping media must generally be avoide...

Page 6: ...lling 1 Pump Type 1 2 Maximum Pressure 3 Pump Number and Year of Manufacture 4 ATEX Coding optional 5 Ambient Temperature Limit in EX Zone optional 6 Customer Number Order Number Ponndorf 1 Explanatio...

Page 7: ...ns use not in accordance with the intended use e g use of a different pumping medium for which the pump hose is not suitable for higher temperature which exceed the maximum permissible or line losses...

Page 8: ...tructions of this operation manual can endanger people Those instructions are particularly marked with the following general danger signs Safety sign according to DIN 4844 W 9 Safety sign according to...

Page 9: ...system dependent regulations and requirements the currently valid regulations concerning explosion protection and safety as well as rules for accident prevention The pump in connection with the mobil...

Page 10: ...described in chapter 6 4 In case of any discrepancies the pump must not be placed into operation While placing the pump into operation the characteristics pump speed pressure which are prescribed in t...

Page 11: ...responsible for a protection against contact The protection against contact of moving parts of machines in operation e g coupling must not be removed Leakages of hazardous pumping media e g explosive...

Page 12: ...nection 3 9 Unauthorized modifications or use of unoriginal parts Modifications of the machine are only permissible after prior consultation of the manufacturer Original spare parts and accessories au...

Page 13: ...chtungen im Hebezeugbetrieb BG 9a 4 2 Storage The pump has to be protected against humidity when stored In case of longer standstill before placing the pump into operation do not assemble the pump hos...

Page 14: ...truction XXX means that the pump head is supplied with bare shaft extension Construction Description XXX pump head with bare shaft extension without drive GMC GMC TF GMC FF GMC I1 I3 GMC V1 V3 pump wi...

Page 15: ...ontactor The following mentionned detectors for hose leakages are available Part no 93 000 055 Detecor for hose leackages for operating the pumps in non hazardous locations and for electrically conduc...

Page 16: ...age detector consisting of sensor for leakage detector make Ponndorf standard switch amplifier make Disibeint type DNSA The connections must only be made by qualified and authorized personnel The stan...

Page 17: ...of capacitive proximity switch make Rechner switch amplifier make Rechner The switch amplifier must not be used in hazardous locations It has to be strictly installed outside of these areas The connec...

Page 18: ...accordance with temperature class T4 are intended for use at an ambient temperature between 2 C and 40 C permissible temperature of place of installation are suitable for pumping media with a maximum...

Page 19: ...x 25 bigger than the nominal width of the pump hose The size of the hose pump is concurrent to the width of the pump hose The tubing on the suction side must be vacuum proof reinforced and the tubing...

Page 20: ...settle in the pump while the pump is stopped Hereby a lump of solids can be formed in the upper section of the hose If the upper connecting socket of the pump is the outlet discharge side the lump blo...

Page 21: ...ust be observed that the overpressure always will be discharged in a safe direction I e neither people nor tangible assets may be endangered because of emissions of the pumping medium If flammable liq...

Page 22: ...pened Otherwise the pump or parts of the pipework could be damaged by too high increase of pressure Fig 6 4 2 Switch on the drive The rotating pump pulls in the pump hose When the hose appears on the...

Page 23: ...e casing cover may only be removed when the drive is switched off and the power supply is interrupted remove fuses If the pump is equipped with a hose leakage monitor it must be ensured that the senso...

Page 24: ...ging the pump hose Remove power from the pump by removing the main fuses before doing any cleaning maintenance assembly operations Fig 7 1 1 Unscrew the flanges on suction and discharge side Fig 7 1 2...

Page 25: ...mp hose e g by using a screw driver Outer surface of the pump hose Rotor bearings Teflon rollers check on the grease film enough grease on the running surface of the hose Interval every 300 hours of o...

Page 26: ...PONNDORF Ger tetechnik GmbH Leipziger Strasse 374 D 34123 Kassel Operation manual Hose Pump series P_classic PC S Page 24 von 30 Version 005_GB 04 2021 7 4 Drawing of spare parts P_classic 10 PC_10 S...

Page 27: ...Pump hose Material natural rubber 1 10 010 060 natural rubber accord FDA 1 10 010 066 neoprene 1 10 010 062 6 Snap closure 1 10 010 026 7 Connecting sockets Material polypropylene 2 10 010 027 1 4571...

Page 28: ...F Ger tetechnik GmbH Leipziger Strasse 374 D 34123 Kassel Operation manual Hose Pump series P_classic PC S Page 26 von 30 Version 005_GB 04 2021 7 6 Drawing of spare parts P_classic 15 50 PC_15 S bis...

Page 29: ...0 027 117 10 035 117 10 050 117 5 Pump hose Material natural rubber 1 10 015 060 10 027 060 10 035 060 10 050 060 natural rubber accord FDA 1 10 015 066 10 027 066 10 035 066 10 050 066 neoprene 1 10...

Page 30: ...n 30 Version 005_GB 04 2021 PC_10 S PC_15 S 8 Characteristic curves P_classic 10 0 bar 2 bar 0 F rdermenge Flow rate l h Drehzahl Speed 1 min 40 80 120 160 150 100 50 P_classic 15 0 bar 2 bar 0 F rder...

Page 31: ...0 Version 005_GB 04 2021 PC_27 S PC_35 S P_classic 27 0 bar 2 bar 0 F rdermenge Flow rate l h 2800 2400 2000 1600 1200 800 400 Drehzahl Speed 1 min 40 80 120 160 P_classic 35 0 bar 2 bar 0 40 80 120 1...

Page 32: ...re based on pumping water So the actual flow rate of the pump can be different in case of pumping media with a higher viscosity 9 Accompanying documents Accompanying documents are enclosed correspondi...

Page 33: ...nt and of the Council on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits 2014 3...

Page 34: ...the following EC directives 2006 42 EC Directive of European Parliament and of the Council on machinery and amending Directive 95 16 EC Applied harmonized standards in particular EN 809 A1 AC Authoriz...