Pool Cover Specialists INFINITY 4000, Installation Manual

Page 1: ...INSTALLATION GUIDE INFINITY 4000 AUTOMATIC SAFETY POOL COVER DECK MOUNT TOP TRACK SYSTEM Latham Pool Products Inc 2019 All rights reserved ...

Page 2: ...4 Carpenter s square 15 5 16 hex head driver bit with 12 extension 16 Drill cordless or corded 17 Set of drill bits 1 4 down to 1 16 18 Crescent wrench 19 100 25 tape measures 20 Chalk line use white chalk 21 Nut drivers 5 16 3 8 7 16 1 2 22 Chisel wood concrete 23 Scissors 24 Wire strippers 25 Set of box open end wrenches 5 16 3 4 26 6 level 27 Set of allen wrenches 28 Wire 29 Electrical tape 30 ...

Page 3: ...29 33251 12 x 1 3 4 Oval Pan Head Screw 30 22098 Snap Lock Top Track 31 33206 10 32 x 3 4 Socket Cap Bolt Allen ss soc 32 33269 1 4 20 x 3 4 Phillips Flat Head Screw 33 14065 Positive Stop Top Half Standard Top Track 34 14066 Positive Stop Bottom Half Top Track 35 14067 Stop Plate Support Splice 36 22097 Positive Stop Plate Standard Top Track 37 H0501 Bolt HHMS 5 16 18 X 1 38 33226 5 16 Lock Washe...

Page 4: ...Step By Step Instructions COVER TRACKS Step By Step Instructions Page Step Installing the Cover Track 5 1 Latham Pool Products Inc 2019 All rights reserved 4 of 21 ...

Page 5: ... splice interlocks with each section of track With the center point of the track marked on the deck move the track to the side and chalk a line along both sides of the pool It is recommended that red chalk not be used as it is difficult to clean off the pool deck 1 2 3 4 5 8 Continue tapping the end of the track until the two sections of track are tight together so there is no gap between the leng...

Page 6: ...s Make sure the track is positioned correctly in relation to the mechanism Using the guide 12 as a template position it on the end of the track Mark the center of the mounting hole Remove the guide from the track 17 Insert the guide on the end of the track at the mechanism end The bottom half of the guide is keyed to hold the nut in place Using a 5 32 allen wrench tighten the screw on the top of t...

Page 7: ...Instructions Page Step Attaching the Roll up Tube 8 3 Positioning the Mechanism 8 5 Extending the Pulley Brackets 8 6 Anchoring the Mechanism 8 14 5 Wire Motor Wiring 10 3 Wire Motor Wiring 11 Latham Pool Products Inc 2019 All rights reserved 7 of 21 ...

Page 8: ...ck isn t level the distance from the deck to the tube should be the same on both ends of the tube This is crucial for a properly operating cover Adjust the non motor end as needed to level the roll up tube 3 5 6 7 8 9 Attaching the Roll up Tube With the non motor end turned upside down attach the cone for the non motor end to the roll up tube using the 3 8 x 1 1 4 bolts 37 and lock washers 38 prov...

Page 9: ...m into the deck Note It may be helpful to mark your mounting holes and move the mechanism to the side to provide more room for drilling the holes Use the 1 1 2 pan head screws 29 and anchors 16 provided to secure the motor end and non motor end to the deck 10 11 12 14 15 On both the motor end and non motor end of the mechanism measure from the cover track to the pulley It is important that the mec...

Page 10: ...lable the new 3 Wire Motor It is critical that the control switch that controls the motor be mounted in an all weather box in a location where 100 of the pool is visible Use the following wiring diagram Latham Pool Products Inc 2019 All rights reserved 10 of 21 ...

Page 11: ...PLIED VOLTAGE NOTE The black wire may be replaced with blue depending on what motor is being used Simplified Wiring Schematic 3 WIRE MOTOR SWITCH LIMIT 2 LIMIT 1 GROUND HOT LINE 2 NEUTRAL LINE 1 G COMMON S1 S2 WHITE BLACK RED CAPACITOR 110 240 VAC 50 60 Hz 15 AMP GFCI Technical Wiring Schematic NOTE The black wire may be replaced with blue depending on what motor is being used ____________________...

Page 12: ...13 4 Routing the Ropes 13 9 Magnet Installation 14 14 Attaching the Leading Edge Tube 16 31 Attaching the Ropes to the Reels 17 40 Installing the Sensor 18 47 Closing the Cover 18 50 Attaching the Cover and Bonding Wire 18 51 Mechanism Adjustments Adjusting the Ropes 19 60 Latham Pool Products Inc 2019 All rights reserved 12 of 21 ...

Page 13: ...rope and pull the rope along the length of the track toward the end of the pool Turn the track back over Feed the rope through the pulley cartridge assembly 11 Insert the pulley assembly 11 onto the end of the track Pull the rope all the way to the mechanism end of the track Alternate Rope Feeding Method Another common method of running rope in the track is to pierce the rope with a small piece of...

Page 14: ...second pulley Pull the rope so it comes out alongside the second pulley Run the rope from the non motor end along the pool deck behind the mechanism The rope should run through the rope loops 15 to keep it from getting caught in the cover Space the rope loops evenly behind the mechanism On the front corner of the cover that is on the same side as the motor insert a screw driver into the end of the...

Page 15: ...bottom half of the positive stop 34 against the inside edge of the track Slide it underneath the cover The holes in the positive stop should line up with the holes in the cover Slide the Stop Plate Support Splice 35 into the track Line up the holes in the support splice with the holes in the track 24 25 Mark the track through the center of the holes in the positive stop plate 36 These holes should...

Page 16: ... side of the cover Center the cover on the leading edge Dis tribute the slack towards the center of the leading edge Make sure the corner gore is upright and does not contact the pool deck Use caution when drilling near the cover Use a 5 32 bit to drill through the C channel of the leading edge Do not drill through the cover Insert a 10 x 1 2 screw 26 to pin the cover to the leading edge 28 29 30 ...

Page 17: ...ng the ropes over the mechanism run the key switch in the cover position Reinstall the guide on the end of the track Secure the Positive Stop Plate to the top track using the 1 2 x 3 4 screws 32 provided Drill and anchor through the other holes of the positive stop plate into the pool deck Secure the stop plate to the deck using the screws 29 and anchors 16 provided Drill a hole using a 3 16 bit i...

Page 18: ...er Operate the key switch in the close position to run the cover over the pool Assist the cover as it is being pulled over the pool by helping unfold it and feed it into the cover track 50 Use cable ties 22 to secure the sensor wire to the motor end of the mechanism to keep it secure and from getting caught in the cover or ropes Connect the sensor wire to the motor wires by pressing the wire conne...

Page 19: ... rope reel Shorten this rope by inserting more rope into the opening in the reel Secure the rope by pushing back down on the tab Adjusting the Ropes When opening the cover if both sides of the cover don t open squarely one of the ropes may need to be adjusted To adjust the rope open the cover all the way Pull the excess rope off the rope reel Pull on the rope that will adjust the side of the cover...

Page 20: ...lly important to instruct the home owner on how to operate the cover system safely and do routine maintenance Use the following check list and the Infinity 4000 Owner s Manual and Safety Information guide as your primary instrution source Latham Pool Products Inc 2019 All rights reserved 20 of 21 ...

Page 21: ...of the track q Ropes are not rubbing on the pool deck q Ropes are run correctly q 8 feet of rope left on rope reel q System bonded according to electrical code Cover bonded to leading edge and roll up tube Cover q Fabric pinned to the roll up tube without pinned folds q Cover runs smoothly q Cover properly aligned when it closes or retracts Note An inch or two out of square is not uncommon and is ...