POP UP ELEVATING WORK PLATFORM, Operator'S Safety And Maintenance Handbook

Page 1: ...PUSH 6 ECO OPERATOR S SAFETY AND MAINTENANCE HANDBOOK FOR PUSH 6 ECO 44 0 1244 833 933 info popupproducts co uk popupproducts co uk ...

Page 2: ...TRUCTIONS DAILY CHECKS MANOEUVRING THE PLATFORM ENGAGING THE BRAKES POWERING UP ENTERING AND LEAVING THE PLATFORM CONTROL PENDANT EMERGENCY STOP EMERGENCY LOWERING BATTERY CHARGING PAGE 9 9 10 10 11 11 12 12 12 SECTION FIVE MAINTENANCE SAFETY DURING MAINTENANCE PERIODICAL MAINTENANCE CHECKS STORAGE LUBRICATION HYDRAULIC OIL ELECTICAL SCHEMATIC HYDRAULIC SCHEMATIC TROUBLESHOOTING PAGE 13 13 14 14 1...

Page 3: ... into work positions and elevated and lowered using an electro hydraulic control system The standard machine includes the following standard features 240KG SAFE WORKING LOAD 3 63 METRE WORKING HEIGHT 1 65 METRE STOWED HEIGHT EASILY MANOEUVRABLE WEIGHS JUST 225KG PASS THROUGH STANDARD DOORS SIMPLE OPERATION STEEL GUARD RAILS NON SLIP PLATFORM STEERABLE WHEELS BRAKES ON TWO WHEELS BATTERY POWERED WI...

Page 4: ... are also fitted to the machine to warn the operator and other personnel of potential hazards whilst the machine is in use WARNING OPERATION OF THIS MACHINE BY UNTRAINED OPERATORS MAY RESULT IN SERIOUS INJURY OR DEATH MODIFICATIONS No modifications must be made to this machine unless the manufacturer has given full written approval If in doubt contact the manufacturer for advice MANUFACTURER S ADD...

Page 5: ...OF 4 14 CHASSIS 15 BUBBLE SPIRIT LEVEL 16 BRAKE 1 OF 2 17 BATTERY 18 HYDRAULIC TANK 19 HYDRAULIC PACK 20 BATTERY CHARGER 21 CHASSIS PLATE 22 BATTERY CHARGER SOCKET 23 BATTERY CHARGING INDICATOR 24 BATTERY CONDITION METER AND BUTTON 25 MAINTENANCE ISOLATOR SWITCH 26 WARNING BUZZER 27 EMERGENCY LOWERING VALVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Page 5 of 23 POP UP...

Page 6: ...WABLE CHASSIS INCLINATION 200 Newtons 0 metres sec 0 degrees ELECTRICAL SYSTEM MOTOR BATTERIES BATTERY CHARGER 12 volt DC 0 7 kW 1 x 80 Ah Self seeking Automatic Range 90 240 volt AC HYDRAULIC SYSTEM MAXIMUM PRESSURE RESERVOIR CAPACITY 250 bar 1 litre FUNCTION SPEEDS APPROX RAISE LOWER APPROX NO OF LIFTS FULLY CHARGED WITH SWL 8 seconds 7 seconds 300 OVERALL LENGTH STOWED OVERALL HEIGHT STOWED OVE...

Page 7: ...full contact with the ground 3 OBSTRUCTIONS Ensure that adequate clearance is available above and around the platform before elevation NOISE AND VIBRATION Noise levels emitted from this machine do not exceed 70 dB A Hand and arm vibration experienced on this machine does not exceed 2 5 m s2 LIMITATIONS The POP UP PUSH 6 ECO is intended for use INDOORS ONLY and must not be used outdoors as wind for...

Page 8: ...EVER NEVER NEVER NEVER NEVER ALWAYS Undertake the daily checks recommended in this handbook p 9 prior to operation of the machine Ensure that all instructions Safe Working Load and warning decals are clean and legible Ensure the POP UP PUSH 6 ECO is positioned on adequate ground to support the weight of the machine Ensure that sufficient clearance is given if working near to live conductors Ensure...

Page 9: ...gible or missing please contact the manufacturer for replacements The Daily Checks page in Section 7 of this handbook may be photocopied to provide an aide memoir for operators when undertaking these important checks MANOEUVRING THE PLATFORM Manoeuvre the platform into position using both hands on the guard rails at gate end Take care to avoid trapping hands or feet whilst manoeuvring the platform...

Page 10: ...0 4 0409 BRAKE OFF BRAKE ON POWERING UP The POP UP PUSH 6 ECO is provided with a key operated switch which is used to isolate the battery and therefore the electrical system preventing unauthorised use To enable the electrical system first turn the Maintenance Isolater switch to position 1 ON and insert the key into the emergency stop button Turn clockwise to release the button Ensure that when th...

Page 11: ...d on the base of the machine On entering the platform ensure that the gate is closed behind you CONTROL PENDANT The control pendant houses the platform raise and lower controls PRESSING THE UP BUTTON RAISES THE PLATFORM PRESSING THE DOWN BUTTON LOWERS THE PLATFORM Take care to avoid repeated jerky movements which could cause unnecessary impact loads on the structure Page 11 of 23 POP UP PUSH 6 ECO...

Page 12: ...e battery failure It is good practice to charge the battery daily to ensure optimum battery condition The POP UP PUSH 6 ECO is supplied with a built in multi voltage automatic battery charger for supply voltages between 90V and 240V AC The battery charger is located on the underside of the platform TO CHARGE THE BATTERY FOLLOW THESE STEPS 1 Turn the Maintenance Isolator switch to 0 OFF position 2 ...

Page 13: ...ertaken at the recommended intervals shown INSPECT STRUCTURE INSPECT PLATFORM CHECK CASTORS CHECK BRAKE FUNCTION INSPECT FOR OIL LEAKS CHECK BATTERY CONDITION CHECK RAISE LOWER FUNCTIONS INSPECT TRAINING CARD AND SAFETY DECALS CHECK HYDRAULIC OIL LEVEL INSPECT LIMIT SWITCHES INSPECT WIRING CHECK ELECTRICAL CONNECTORS LUBRICATE ROLLER GUIDES LUBRICATE GREASE NIPPLES LUBRICATE PIVOT PINS LUBRICATE C...

Page 14: ...cturer s approved replacement parts are used when maintaining and servicing the POP UP PUSH 6 ECO Failure to do so may result in an unsafe or unstable machine STORAGE The electrical components of this POP UP PUSH 6 ECO are not protected from external weather conditions and the machine should therefore not be stored outdoors Storage in a clean dry indoor environment is recommended Frequent checks o...

Page 15: ...parate the tank from the pump body The hydraulic fluid can then be correctly disposed of Reassembly is the reverse of above FILLER CAP OIL FILTER The hydraulic oil recommended for use with this POP UP PUSH 6 ECO is mineral basis hydraulic oil with lubricating antifoaming anti corrosive antioxidant HL HLP ISO and UNI HM HV HLPD performances according to DIN51524 part 1 2 standards MINIMUM VISCOSITY...

Page 16: ...3 POP UP PUSH 6 ECO OPERATOR S SAFETY AND MAINTENANCE HANDBOOK v 0 4 0409 Lock Out Switch Emergency Stop Switch Pendant Control Stroke Travel LimitS witch Warning Buzzer Panel Meter 4A Fuse 63A Fuse Changeover Switch Charger Cycle Meter Hydraulic Pack DC Motor ...

Page 17: ...FIVE MAINTENANCE Page 17 of 23 POP UP PUSH 6 ECO OPERATOR S SAFETY AND MAINTENANCE HANDBOOK v 0 4 0409 512610 000 CYLINDER DAMPER VALVE FILTER CHECK VALVE MOTOR PUMP FILTER RESERVOIR HYDRAULIC CIRCUIT RELIEF VALVE VALVE 512728 000 ...

Page 18: ...relief valve 2 Faulty hydraulic pump 3 Insufficient hydraulic oil 1 Oil leakage in power pack 2 Oil leakage from hydraulic circuit Faulty sealing Insufficient tightening or seal invalid Excessive quantity of oil 1 Check the wiring referring to the electrical schematic diagram p 16 2 Reconnect the battery 3 Charge the battery 1 Adjust relief valve 2 Replace power pack 3 Add hydraulic oil 1 Replace ...

Page 19: ...rakes are applied to both castors Ensure that the capacity of the tail lift is sufficient to handle the POP UP PUSH 6 ECO Take care when manoeuvring the machine on the tail lift When winching the machine onto or off a vehicle ensure that the winch is connected to the winch point as shown below Ensure personnel are available to guide the machine whilst the winch is in operation WARNING NEVER ATTEMP...

Page 20: ...ing the POP UP PUSH 6 ECO on a vehicle ensure that the following precautions are taken in order to avoid damage to the machine or damage to the transporting vehicle 1 Ensure that the platform is fully lowered to its rest position 2 Ensure that the control pendant is in its cradle 3 Ensure brakes are engaged on both castors 4 Secure the POP UP PUSH 6 ECO to the transport vehicle using straps throug...

Page 21: ...HEDULED MAINTENANCE UNDERTAKEN BY REPAIRS DATE REPAIRS UNDERTAKEN BY EXAMINATION TESTS DATE EXAMINATION TESTS UNDERTAKEN BY PLEASE PHOTOCOPY THIS PAGE FOR YOUR OWN USE AS REQUIRED Page 21 of 23 POP UP PUSH 6 ECO OPERATOR S SAFETY AND MAINTENANCE HANDBOOK v 0 4 0409 ...

Page 22: ...NOTES SECTION SEVEN MAINTENANCE AND REPAIR RECORD Page 22 of 23 POP UP PUSH 6 ECO OPERATOR S SAFETY AND MAINTENANCE HANDBOOK v 0 4 0409 ...

Page 23: ...BER 1 Prior to operating the platform the following items must be checked please refer to the relevant sections in this handbook for more detail STRUCTURE PLATFORM CASTORS BRAKES OIL LEAKS OK PLEASE TICK BATTERY CONDITION RAISE AND LOWER EMERGENCY STOP EMERGENCY LOWER SAFETY DECALS AND TRAINING CARD OK PLEASE TICK DATE CHECKED BY 2 Use raise lower and emergency stop functions to ensure correct ope...

Page 24: ...Pop Up Products Limited Vigo Centre Birtley Road Washington Tyne Wear NE38 9DA UK Call 44 0 845 1550 057 Fax 44 0 845 1557 756 ...