POP UP PUSH 8 ECO, Operator'S Safety And Maintenance Handbook

Page 1: ...Elevating Work Platform Operators Safety and Maintenance Handbook PN 510844 000 EN SEP 2011 SN 0796 D...

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Page 3: ...ging the brakes 10 Auto brakes 10 Deploying the stabilisers 10 Stowing the stabilisers 10 Battery isolation switch 11 Entering and leaving the platform 12 Control pendant 12 Emergency stop 13 Emergenc...

Page 4: ...using an electro hydraulic control system The standard machine includes the following standard features 240kg safe working load 4 5 metre working height 1 72 metre stowed height Easily manoeuvrable P...

Page 5: ...om www popupproducts co uk The guide has been designed to assist competent people in safely operating our range of low level push around scissor lifts WARNING OPERATION OF THIS MACHINE BY UNTRAINED OP...

Page 6: ...ift cylinder 10 Emergency plunger valve 11 Maintenance props 12 Bubble spirit level 13 Stabilisers 14 Forklift pocket 1 of 4 15 Chassis 16 Auto front brakes 17 Manual brake 1 of 2 18 Hydraulic tank 19...

Page 7: ...ble chassis inclination 0 degrees Electrical system 12 volt DC Motor 0 7 kW Batteries 1 x 80 Ah Battery charger Universal 90V to 240V AC Hydraulic system Maximum pressure 13 MPa Reservoir capacity 1 2...

Page 8: ...The allowable chassis inclination is indicated when the spirit level bubble is within the marked limits All castor wheels must be in full contact with the ground In indoor exposed wind speeds up to 12...

Page 9: ...re are no obstructions or persons that may be struck by the platform before and during the raising and lowering of the platform ALWAYS Ensure that the access gate is closed once the operator has enter...

Page 10: ...mployed when a person is in the work platform If the above checks reveal malfunctions or damage on the POP UP PUSH 8 ECO then the machine must not be used until the problem is recti ed If in doubt see...

Page 11: ...lable for POP UP PUSH 8 ECO for the safe removal of stabilisers Stabilisers Deploying the stabilisers Models of POP UP PUSH 8 ECO without auto brakes are tted with four stabilisers one at each corner...

Page 12: ...attery and therefore the electrical system preventing unauthorised use To enable the electrical system insert the key and turn clockwise as shown below making sure the emergency stop button is fully r...

Page 13: ...closed behind you Control pendant The control pendant houses the platform raise and lower controls Pressing the enable button and selecting UP raises the platform Pressing the enable button and selec...

Page 14: ...and lower functions To restore functionality twist the emergency stop button clockwise to release the button as shown below Turning the Power Selector to the 0 position also has the effect of isolatin...

Page 15: ...w able to operate correctly Battery charging A battery condition meter is tted to the POP UP PUSH 8 ECO as shown To accurately check the battery condition a load must be applied across the battery ele...

Page 16: ...t the maintenance props are engaged as shown WARNING FAILURE TO ENGAGE THE MAINTENANCE PROPS MAY RESULT IN THE PLATFORM LOWERING WITHOUT WARNING Periodical maintenance and checks The following checks...

Page 17: ...should be undertaken to ensure correct operation of the machine It is essential that only manufacturer s approved replacement parts are used when maintaining and servicing the POP UP PUSH 8 ECO Failur...

Page 18: ...tank Remove the bolts as shown above and separate the tank from the pump body The hydraulic uid can then be correctly disposed of Reassembly is the reverse of above The hydraulic oil recommended for...

Page 19: ...Page 18 of 25 POP UP PUSH 8 ECO Operator s Safety and Maintenance Handbook rev 0 0 1 0210 Section 5 MAINTENANCE Electrical schematic Fuse 5A Pump Coil Relay...

Page 20: ...or s Safety and Maintenance Handbook rev 0 0 1 0210 Section 5 MAINTENANCE Hydraulic schematic CYLINDER CHECK VALVE FILTER ELECTROMAGNETIC VALVE MOTOR PUMP FILTER RESERVOIR RELIEF VALVE ELECTROMAGNETIC...

Page 21: ...not raise motor running 1 Faulty adjustment of relief valve 1 Adjust relief valve 2 Faulty hydraulic pump 2 Replace power pack 3 Insuf cient hydraulic oil 3 Add hydraulic oil Platform creeps uncontrol...

Page 22: ...rt Prior to transporting the POP UP PUSH 8 ECO on a vehicle ensure that the fol lowing precautions are taken in order to avoid damage to the machine or damage to the transporting vehicle 1 Ensure that...

Page 23: ...he base of the machine Safety de cals applied to the POP UP PUSH 8 ECO show the location of the forklift pockets When using a tail lift to load or unload the POP UP PUSH 8 ECO ensure that the manual b...

Page 24: ...Handbook rev 0 0 1 0210 Section 7 MAINTENANCE AND REPAIR RECORD Maintenance Date Scheduled maintenance undertaken By Repairs Date Repairs undertaken By Examinations tests Date Examinations tests unde...

Page 25: ...Page 24 of 25 POP UP PUSH 8 ECO Operator s Safety and Maintenance Handbook rev 0 0 1 0210 Section 7 MAINTENANCE AND REPAIR RECORD Notes...

Page 26: ...g lifting equipment have appropriate training and instructions to enable them to identify whether lifting equipment is safe to use Machine number 1 Prior to operating the platform the following items...

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Page 28: ...POP UP Vigo Centre Birtley Road Washington Tyne Wear NE38 9DA UK Tel 44 0 845 1550 057 Fax 44 0 845 1557 756...