SAFETY INSTRUCTIONS
1. Always wear
eye protection
when operating the tool.
2. To avoid injury
do not point the tool at anyone.
3.
Do not exceed recommended maximum air pressure
(100 psi max.).
4.
Disconnect the tool from the air supply
when not in use for an extended period of time
or before proceeding with any maintenance procedures. Take care to control air hoses when dis-
connecting to prevent whipping.
5.
Do not attempt to operate the tool with the Nose Housing removed.
This exposes potential
pinch points and could result in injury.
6.
Do not tamper with the Clamp Screws or Fill Screw.
Loosened screws may result in
malfunction or injury due to air or hydraulic pressure.
7.
Do not operate the tool without either the deflector (PRT Option) or the collector (MCS
Option) installed on the tool.
Spent rivet mandrels may be forcefully ejected.
8.
Always clear the tool of spent rivet mandrels
before setting a new fastener. Failure to do so may
result in tool jams or forceful ejection of spent mandrels.
9.
Use caution when holding the tool at an angle
since compressed air is released through
the Intensifier Chamber and may be directed toward the operator. Do not direct exhaust towards
anyone.
10. Inspect the tool at regular intervals for damage and proper function.
Replace damaged parts
immediately. Do not connect a damaged tool to an air supply.
11.
Use only genuine Pop
®
brand replacement parts.
EMHART TEKNOLOGIES
• 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (877) EMHART1 • Fax: (800) 225-5614 •
www.emhart.com
Page 3
DESCRIPTION AND MODEL IDENTIFICATION
The 5400 Series tools are lightweight air-hydraulic Rivet Tools capable of setting all commercial blind
rivets up to and including 1/4" (6.4mm) diameter in all materials. Four models are available.
PRT5400
Standard model without mandrel collector.
MCS5400
Standard model with automatic vacuum mandrel collector attached.
PRT5400LS
Long stroke version without mandrel collector.
MCS5400LS
Long stroke version with automatic vacuum mandrel collector attached.
To determine model check length and height specifications or shipping carton label. Models PRT5400 and
MCS5400 are shipped set up for 3/16" (4.8 mm) and smaller diameter rivets. A simple front end parts change
is required to for setting larger diameter rivets. Refer to Service Procedures, Section 1 of this manual for more
information. All the necessary parts are included in the carton. Models PRT5400LS and MCS5400LS are
shipped set up for 1/4" (6.4 mm) diameter rivets. Parts to convert for smaller rivets are included in the carton.
