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10

Observe all safety precautions found
through out this manual and the included
engine manual.

1) Connect the hose and/or electrical
groups to the disabled truck following
the instructions provided with the group
being used. Connect all groups to the
truck before connecting to the PortaCo
power unit.

NOTE:

Clean ends of couplers before

connecting to prevent system
contamination.

2) Make sure the pump engage lever is
in the “out” position and the disconnect
switch, located on the instrument panel,
is in the “off” position.

WARNING: Exhaust fumes can cause
personal injury or death. In an
enclosed are, vent the exhaust to the
outside. Start and operate the engine
in a well ventilated area only.

3) Start the engine.

4) When the engine is ready to use, pull
the throttle out all the way to run the
engine at maximum speed of 2600 rpm.

NOTICE: To prevent damage to the
hydraulic pump; do not adjust the
engine speed above 2600 rpm.

5) To activate the 24 volt circuit, turn the
disconnect switch to the “ON” position..

CAUTION: DO NOT ATTEMPT TO
CONNECT OR DISCONNECT THE
CORD WITH THE DISCONNECT
SWITCH ON. DOING SO COULD
TRIP THE BREAKER OR
DAMAGE THE ELECTRICAL

SYSTEM OF THE POWER UNIT
OR TRUCK.

6) To engage the hydraulic pump, move
the clutch engagement lever to the “in”
position. The pressure for the steering
and hoist circuit and breaking circuit can
be manually adjusted to meet the
operators requirements. The controls are
below the pressure gauge for each
system.

7) To shut down the power unit turn the
disconnect switch off and move the
clutch engagement lever to the “out”
position.

8) To stop the engine, return the throttle
to the idle position. Allow the engine to
run at idle for 3 to 4 minutes before
turning the ignition switch off.

3.7 Cold Weather Operation

Hydraulic fluids are thicker in cold
weather; therefore, run the engine at low
idle long enough to bring the fluid
temperature up to minimum of 10°C/50°
F or until the hydraulic tank feels warm.

Refer to the engine manual for cold
weather operating recommendations.

3.8 Storage Preparation

To prepare the engine for transportation
or storage refer to the engine owner's
manual. Remove the ground cable from
the battery.

Store the PortaCo hydraulic power unit
on a smooth level surface. The power
unit should be stored in a cool, dry
environment which is not subjected to
rapid temperature changes.

Summary of Contents for D-60S09-F7-S

Page 1: ...0S09 F7 S POWER UNIT OPERATION MAINTENANCE AND REPAIR MANUAL 1805 2 nd AVENUE NORTH MOORHEAD MN USA 56560 2310 PHONE 218 236 0223 FAX 218 233 5281 E MAIL ADDRESS info portaco com INTERNET ADDRESS www...

Page 2: ...n 2 4 Testing 2 5 Hose Requirements 2 6 Tool Connecting Procedures 2 7 Work Area Safety Precautions 3 0 Operating Instructions 3 1 Description of Power Unit 3 2 Controls and Graphics 3 3 Before Start...

Page 3: ...1 2 Features The main features of the D 60 PortaCo series power unit are as follows Length 191 77 cm 75 5 in Width 68 58 cm 27 in Height 106 68 cm 42 in The power unit is shipped without a battery A 1...

Page 4: ...he text prior to operating or maintenance procedures practices or conditions considered essential to protection of personnel or equipment and property WARNING HIGHLIGHTS AN ESSENTIAL OPERATING OR MAIN...

Page 5: ...ATH CAUTION DO NOT START THE POWER UNIT WITHOUT IT BEING COMPLETELY CONNECTED TO THE TRUCK DAMAGE TO THE HYDRAULIC SYSTEM COULD ACCURE IF NOT PROPERLY CONNECTED Check the hydraulic fluid level of the...

Page 6: ...an enclosed space PortaCo hydraulic power units must not be located below overhead gantries power lines or walkways where there might be a risk of falling objects Provide ambient light intensity of 2...

Page 7: ...located on the engine The following decals are placed on the power unit to aid in its operation and maintenance The operator should locate and understand them before using this power unit Clutch engag...

Page 8: ...8 Fig 3 2B Fig 3 2C A B C D E F G H I A B C D...

Page 9: ...DC charging system and will maintain the charge on the 12 Volt battery in the power unit WARNING NEVER INSPECT PRESSUREIZED HOSES COUPLERS OR FITTINGS WITH HANDS OR AT CLOSE DISTANCES PRESSURIZE FLUID...

Page 10: ...NNECT SWITCH ON DOING SO COULD TRIP THE BREAKER OR DAMAGE THE ELECTRICAL SYSTEM OF THE POWER UNIT OR TRUCK 6 To engage the hydraulic pump move the clutch engagement lever to the in position The pressu...

Page 11: ...fittings for damage Replace components as required Once a month check the pump coupling for damage Replace as required Once a month check the voltage of the battery service as required following the...

Page 12: ...35 5 1061 OOP NUT 3 8 nc 36 6 1062 OOP NUT nc 49 7 1063 OOP LOCK WASHER 3 8 45 8 1064 OOP LOCK WASHER 43 9 3125 OOP NUT NYLOCK 5 8 NC 1 10 1078 OOP BOLT 3 8 nc x 1 2 11 1093 OOP FLAT WASHER 3 8 2 12 1...

Page 13: ...2076 OOP FUEL SENDER 1 47 2077 OOP SCREW SELF TAP 10 x 5 8 SLT HX 5 50 5197 OOP O RING 4000 12 1 51 5190 OOW SHAFT SPLINED 1 54 5189 OOP HOSE CLAMP T BOLT 2 55 1099 OOP WASHER FLAT 1 4 2 56 3458 OOP F...

Page 14: ...OUNT 1 85 5134 OOD SHROUD COVER 1 86 5135 OOD STAND OFF 7 87 5137 OOP FUEL CAP 1 88 5138 OOP MUELLER STRAINER 1 89 5136 OOW ALTERNATOR PLATE 1 90 5139 OOP PUMP 1 91 5140 OOP VALVE 1 92 5141 OOP VALVE...

Page 15: ...OOP FITTING 24 24 BEADED 1 127 5163 OOP FITTING 4 6 1 128 5164 OOP BULKHEAD NUT 1 129 4324 OOP BULKHEAD FITTING 1 130 5165 OOP FITTING 12 8 1 132 5166 OOP 1 EXHAUST CLAMP 5 16 1 133 5167 OOP 3 EXHAUST...

Page 16: ...PTO LEVER EXT 1 152 5182 OOP U BOLT 1 153 5183 OOP LATCH 3 WEATHER STRIP 220 1 154 5187 OOP PIPE PLUG 1 NPT 1 155 1382 OOP FITTING TEE 1 156 5192 OOP FITTING 6401 12 12 1 157 5188 OOP BOLT 3 8 NC X 2...

Page 17: ...17...

Page 18: ...18...

Page 19: ...19...

Page 20: ...ompletely and replace plug When replacing engine oil filter place a suitable container under the filter and remove filter Apply a film of clean oil to the gasket surface of the new filter Install new...

Page 21: ...to engine manual Water in fuel Empty water sediment trap Bleed injectors per engine manual Cold start not functioning Check current to glow plugs on cold start units Repair circuit or replace glow pl...

Page 22: ...22 SERVICE AND REPAIR NOTES...

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