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21- ENG

A02233

TROUBLESHOOTING

Performing repairs may expose voltage sources, moving
parts or compressed air sources, moving parts or

compressed air sources. Personal injury may occur. Prior to attempting
any repairs, unplug the air compressor and bleed off all air tank air
pressure.

PROBLEM

CAUSE

CORRECTION

Pressure switch does not
shut off  motor when
compressor reaches “cut-
out” pressure.

Pressure switch “cut-out”
too high.

Set On/Auto/Off lever to the
“OFF” position,  if the outfit
does not shut off contact a
Trained Service Technician.
Contact a Trained Service
Technician.

Excessive tank
pressure -
safety valve
pops off.

Tube fittings are not tight
enough.

Tighten fittings where air can
be heard escaping. Check
fittings with soapy water
solution. DO NOT
OVERTIGHTEN.

Air leaks at
fittings.

Air leaks at
pressure switch
release valve. 
(if equipped)

Defective pressure switch
release valve.

Contact a Trained Service
Technician.

Air leaks in air
tank or at air
tank welds.

Defective air tank.

Air tank must be replaced.
Do not repair the leak.

Do not drill
into, weld

or otherwise modify air
tank or it will weaken. The
tank can rupture or
explode.

Air leaks
between head
and valve plate. 

Leaking seal.

Contact a Trained Service
Technician.

Air leaks at or
inside check
valve

Check valve seat damaged.

A defective check valve
results in a constant air leak
at the pressure release valve
when there is pressure in the
tank and the compressor is
shut off. Contact a Trained
Service Technician to
replace check valve. 

Summary of Contents for C2550

Page 1: ...ese instructions before starting operations Part No A02233 041 0 ESPA OL P GINA 27 FRAN AIS PAGE 53 To learn more about Porter Cable visit our website at http www porter cable com Model C2550 Copyrigh...

Page 2: ...the symbols below Please read the manual and pay attention to these symbols IMPORTANT SAFETY INSTRUCTIONS Some dust created by power sanding sawing grinding drilling and other construction activities...

Page 3: ...roperty damage To reduce the risk of fire do not allow the compressor to operate unattended Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent va...

Page 4: ...ndensed water from tank causing rust and thinning of the steel tank Modifications or attempted repairs to the tank Unauthorized modifications to the unloader valve safety valve or any other components...

Page 5: ...ect voltage and adequate fuse protection The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the...

Page 6: ...thing WARNING Risk of Falling A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator Always operate...

Page 7: ...parts WARNING Risk of Unsafe Operation Unsafe operation of your air compressor could lead to serious injury or death to you or others HAZARD WARNING Risk of Serious Injury or Property Damage When Tran...

Page 8: ...CLE SPECIFICATIONS Model No C2550 Horsepower Peak 2 5 Bore 2 363 Stroke 890 Voltage Single Phase 120 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity Gallon 4 0 Approx...

Page 9: ...e plugs E into frame assembly as shown 3 Attach handles D to frame using knobs F and saddle bolts G supplied Choose the recommended or alternative position for the handles as shown below C D E F G REC...

Page 10: ...erformance and compressor life Use air compressor oil only NOTE Use an oil specifically formulated for use in an air compressor such as Porter Cable PAS1 air compressor oil Oil may be found at the sto...

Page 11: ...are signs of damage 4 If these grounding instructions are not completely understood or if in doubt as to whether the compressor is properly grounded have the installation checked by a qualified elect...

Page 12: ...and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is...

Page 13: ...tor and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Regulator Controls the air pressure shown on the ou...

Page 14: ...re Release Valve The pressure release valve located on the side of the pressure switch is designed to automatically release compressed air from the compressor head and the outlet tube when the air com...

Page 15: ...connect plug if the air outlet is equipped with a quick connect socket Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and acc...

Page 16: ...e environment will require a greater frequency of all maintenance checks Unit cycles automatically when power is on When performing maintenance you may be exposed to voltage sources compressed air or...

Page 17: ...is blocked pressure can build in crankcase causing damage to air compressor and possible personal injury 3 Wipe oil from dipstick 4 Replace dipstick and allow oil to collect on dipstick 5 Remove dips...

Page 18: ...r cover Refer to the Repair Parts for the correct part number 4 Replace air filter cover and lock into place Motor The motor has an automatic reset thermal overload protector If the motor overheats fo...

Page 19: ...compressor Bleed tank of pressure Allow the air compressor to cool To Replace Regulator 1 Release all air pressure from air tank See To Drain Tank in the Maintenance section 2 Unplug outfit 3 Using an...

Page 20: ...from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the wat...

Page 21: ...ough Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVERTIGHTEN Air leaks at fittings Air leaks at pressure switch release valve if equipped Defective...

Page 22: ...the Air Filter paragraph in the Maintenance section Pressure reading on the regulated pressure gauge if equipped drops when an accessory is used It is normal for some pressure drop to occur If there...

Page 23: ...switch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Loose electrical...

Page 24: ...be replaced Compressor mounting screws loose Tighten mounting screws see Parts manual for torque specifications Carbon build up in pump Have checked by a Trained Service Technician Squealing sound Co...

Page 25: ...25 ENG A02233 NOTES...

Page 26: ...Service Center Freight costs if any must be paid by the purchaser Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized...

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