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17- ENG

A02231

Air Filter - Inspection and Replacement

Hot surfaces.  Risk of burn.  Compressor heads are
exposed when filter cover is removed.  Allow

compressor to cool prior to servicing.

A dirty air filter will not allow the compressor to operate at full capacity.  Keep
the air filter clean at all times.  
1.  Remove the air filter cover.
2.

Remove the air filter from filter cover.

IMPORTANT

: Do not operate the compressor with the air filter removed.

3.

Place new air filter into filter cover. Refer to the “Repair Parts” for the
correct part number.

4.

Replace air filter cover and lock into place.

Motor

The motor has an automatic reset thermal overload protector. If the motor
overheats for any reason, the overload protector will shut off the motor.  The
motor must be allowed to cool down before restarting.  The compressor will
automatically restart after the motor cools.

If the overload protector shuts the motor off frequently, check for a possible
voltage problem.  Low voltage can also be suspected when:

1.

The motor does not get up to full power or speed.

2.  Fuses blow out  when starting the motor; lights dim and remain dim when

motor is started and is running.

NOTE: 

Use a air compressor oil such as SAE-30 (API CG/CD heavy duty motor

oil. Under extreme winter conditions use SAE-10 weight oil.

5.

Slowly fill crankcase with oil. Crankcase capacity is 8 fluid ounces (236.6
ml). Oil level should be at the + (full) mark on the dipstick. 

Overfilling with oil will cause premature compressor
failure. Do not overfill.

6.

Replace dipstick (A).

Summary of Contents for CPLDC2540P

Page 1: ...tructions before starting operations Part No A02231 041 0 ESPA OL P GINA 25 FRAN AIS PAGE 49 To learn more about Porter Cable visit our website at http www porter cable com Model CPLDC2540P Copyright...

Page 2: ...State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are G lead from lead based paints G crystalline silica from bricks and cement and other ma...

Page 3: ...M ANY WALL OR OBSTRUCTION THAT WOULD RESTRICT THE FLOW OF FRESH AIR TO THE VENTILATION OPENINGS OPERATE COMPRESSOR IN A CLEAN DRY WELL VENTILATED AREA DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AR...

Page 4: ...BALLS BASKETBALLS ETC 1 FAILURE TO PROPERLY DRAIN CONDENSED WATER FROM THE TANK CAUSING RUST AND THINNING OF THE STEEL TANK 2 MODIFICATIONS OR ATTEMPTED REPAIRS TO THE TANK 3 UNAUTHORIZED MODIFICATION...

Page 5: ...TICLES FROM THE TANK BREATHING THESE CONTAMINANTS CAN CAUSE SERIOUS INJURY OR DEATH SPRAYED MATERIALS SUCH AS PAINT PAINT SOLVENTS PAINT REMOVER INSECTICIDES WEED KILLERS MAY CONTAIN HARMFUL VAPORS AN...

Page 6: ...TEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN HAZARD HOW TO PREVENT IT WHAT CAN...

Page 7: ...PERSONS PETS AND OBSTACLES KEEP CHILDREN AWAY FROM THE AIR COMPRESSOR AT ALL TIMES DO NOT OPERATE THE PRODUCT WHEN FATIGUED OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS STAY ALERT AT ALL TIMES NEVER DEF...

Page 8: ...ir compressors should be operated on not more than a 50 duty cycle This means an air compressor that pumps air more than 50 of one hour is considered misuse because the air compressor is undersized fo...

Page 9: ...sed in an air compressor They leave carbon deposits on critical components thus reducing performance and compressor life Use air compressor oil only NOTE Use an air compressor oil such as SAE 30 API C...

Page 10: ...are signs of damage 4 If these grounding instructions are not completely understood or if in doubt as to whether the compressor is properly grounded have the installation checked by a qualified elect...

Page 11: ...and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is...

Page 12: ...tor and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Regulator Controls the air pressure shown on the ou...

Page 13: ...re Release Valve The pressure release valve located on the side of the pressure switch is designed to automatically release compressed air from the compressor head and the outlet tube when the air com...

Page 14: ...k connect plug if the air outlet is equipped with a quick connect socket Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and ac...

Page 15: ...ty and or hostile environment will require a greater frequency of all maintenance checks Unit cycles automatically when power is on When performing maintenance you may be exposed to voltage sources co...

Page 16: ...k A and check oil on dipstick for visual signs of contaminants water dirt etc Make sure air vent C in dipstick is free from debris If air vent is blocked pressure can build in crankcase causing damage...

Page 17: ...e motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before restarting The compressor will automatically restart after the motor cools...

Page 18: ...compressor Bleed tank of pressure Allow the air compressor to cool To Replace Regulator 1 Release all air pressure from air tank See To Drain Tank in the Maintenance section 2 Unplug outfit 3 Using an...

Page 19: ...roximately 20 psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the ai...

Page 20: ...Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVERTIGHTEN Air leaks at fittings Air leaks at pressure switch release valve if equipped Defective pre...

Page 21: ...the Air Filter paragraph in the Maintenance section Pressure reading on the regulated pressure gauge if equipped drops when an accessory is used It is normal for some pressure drop to occur If there...

Page 22: ...switch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Loose electrical...

Page 23: ...eaks it should be replaced Compressor mounting screws loose Tighten mounting screws see Parts manual for torque specifications Carbon build up in pump Have checked by a Trained Service Technician Sque...

Page 24: ...with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arran...

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