Porter-Cable JOB BOSS C3150, Instruction Manual

Page 1: ...ctions before starting operations Part No D28299 035 0 ESPAÑOL PÁGINA 23 FRANÇAIS PAGE 45 To learn more about Porter Cable visit our website at http www porter cable com Copyright 2001 Porter Cable Corporation The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No MODEL C3150 ...

Page 2: ... the symbols below Please read the manual and pay attention to these symbols IMPORTANT SAFETY INSTRUCTIONS Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are lead from lead based paints crystalline silica from br...

Page 3: ...property damage To reduce the risk of fire do not allow the compressor to operate unattended Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from comp...

Page 4: ...ondensed water from tank causing rust and thinning of the steel tank Modifications or attempted repairs to the tank Unauthorized modifications to the unloader valve safety valve or any other components which control tank pressure Never drill into weld or make any modifications to the tank or its attachments Excessive vibration can weaken the air tank and cause rupture or explosion The tank is desi...

Page 5: ...rect voltage and adequate fuse protection The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may contain harmful vapors and poisons Air o...

Page 6: ...othing WARNING Risk of Falling A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator Always operate compressor in a stable secure position to prevent accidental movement of the unit Never operate compressor on a roof or other elevated position Use additional air hose to reach high locations HAZARD ...

Page 7: ... parts WARNING Risk of Unsafe Operation Unsafe operation of your air compressor could lead to serious injury or death to you or others HAZARD WARNING Risk of Serious Injury or Property Damage When Transporting Compressor Oil can leak or spill and could result in fire or breathing hazard serious injury or death can result oil leaks will damage carpet paint or other surfaces in vehicles or trailers ...

Page 8: ... DUTY CYCLE This air compressor pump is capable of running continuously However to prolong the life of your air compressor it is recommended that a 50 75 average duty cycle be maintained that is the air compressor pump should not run more than 30 45 minutes in any given hour SPECIFICATIONS Model No C3150 Horsepower Peak 3 5 Bore 2 375 Stroke 1 350 Voltage Single Phase 120 Minimum Branch Circuit Re...

Page 9: ...TER See illustration 3 Inspect the plug and cord before each use Do not use if there are signs of damage ASSEMBLY Unpacking 1 Remove unit from carton and discard all packaging Location of the Air Compressor Locate the air compressor in a clean dry and well ventilated area The air compressor should be located at least 12 away from the wall or other obstructions that will interfere with the flow of ...

Page 10: ...ons are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse NOTE If compressor is connected to a circuit protected by fuses use only time delay fuses Time delay fuses should be marked D in Cana...

Page 11: ...tank pressure Tank Pressure Gauge E The tank pressure gauge indicates the reserve air pressure in the tank Regulator F Controls the air pressure shown on the outlet pressure gauge Pull the knob out and turn clockwise to increase pressure and counterclockwise to decrease pressure When the desired pressure is reached push knob in to lock in place Universal Quick Connect Body G The universal quick co...

Page 12: ...ir to enter the air tank When the air compressor reaches cut out pressure the check valve closes allowing air pressure to remain inside the air tank Air Intake Filter K This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance Pressure Release Valve M The pressure release valve located on the side of t...

Page 13: ... tank during the break in period 4 Move the On Auto Off lever to ON AUTO position The compressor will start 5 Run the compressor for 15 minutes Make sure the drain valve is open and there is minimal air pressure build up in tank 6 After 15 minutes close the drain valve clockwise The air receiver will fill to cut out pressure and the motor will stop The compressor is now ready for use 13 ENG D28299...

Page 14: ...e air regulation and control closer to the work area Reduce air pressure in tank to 60 psi maximum before removing or connecting portable control panel and when connecting hose to tank quick connect coupler 1 Turn knobs counter clockwise to loosen knobs securing control panel 2 Slide console up and away from frame disconnect air hose from quick connect a and remove console 3 Connect air hose sold ...

Page 15: ... operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks Unit cycles automatically when power is on When performing maintenance you may be exposed to voltage sources compressed air or moving parts Personal injuries can occur Before performing any maintenance or repair disconnect power sourc...

Page 16: ...r from filter cover 3 Place new air filter into filter cover Refer to the Repair Parts for the correct part number 4 Replace air filter cover and lock into place To Drain Tank 1 Set the On Auto Off lever to OFF 2 Pull the regulator knob out and turn counterclockwise to set the outlet pressure to zero 3 Remove the air tool or accessory 4 Pull ring on safety valve allowing air to bleed from the tank...

Page 17: ...ich holds the valve disc in the closed position If not the check valve needs to be cleaned or replaced 8 Clean or replace the check valve A solvent such as paint or varnish remover can be used to clean the check valve 9 Apply sealant to the check valve threads Reinstall the check valve and elbow fitting turn clockwise 10 Replace the pressure release tube Tighten nut 11 Replace the outlet tube and ...

Page 18: ...pressure is approximately 20 psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be...

Page 19: ...ittings where air can be heard escaping Check fittings with soapy water solution Do Not Overtighten Air leaks at fittings Air leaks at pressure switch release valve Defective pressure switch release valve Contact a Trained Service Technician Air leaks in air tank or at air tank welds Defective air tank Air tank must be replaced Do not repair the leak Do not drill into weld or otherwise modify air ...

Page 20: ...ressor is not supplying enough air to operate accessories Prolonged excessive use of air Compressor is not large enough for air requirement Hole in hose Check valve restricted Air leaks Restricted air intake filter Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace...

Page 21: ...tch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Extension cord is wrong length or gauge Check for proper gauge wire and cord length Loose electrical connections Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Tech...

Page 22: ...e purchaser Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements If the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRA...