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11

INSTALLING DUST EXHAUST AND DUST BAG    
(FIG. E, F )

Sanding operations are inherently dusty. To help 
minimize the amount of dust that escapes into the 
surrounding air, this sander is equipped with a dust 
exhaust and dust bag. It is strongly recommended 
that users attach the dust exhaust and the dust bag 
when using this belt / disc sander.

 Use of a mask or 

respirator is still recommended even when a dust-
collection system is in use.

1.  Raise the belt bed (1) and secure in the vertical 

position.

2.  Loosen the inner hex screw (2) using the 5 mm hex 

key, attach the dust exhaust (3) on the dust port (4) 
of the sander, and tighten the inner hex screw (2).

      

Fig. E

3.  Insert the opening of dust bag (5) through the bag 

clamp (6), and release the clamp handle (7).

4.  Attach the the opening of dust bag (5) to the dust 

exhaust (3), slide the bag clamp (6) over the bag and 
exhaust and lock the bag clamp (6) to secure the 
dust bag (5).

     

Fig. F

NOTE: 

Turn the clamp handle (7) clockwise a full turn or 

two before locking to give a tight fit. Do not overtighten.

CAUTION

!

1

3

4

2

7

5

3

6

MITER GAUGE (FIG. G)

A miter gauge (1) is supplied with your sander and can 
be used with both sanding tables. The miter gauge body 
can be adjusted from 0° to 60° right or left for angle or 
miter sanding. 
1.  Install the miter bar (2) into the table slot (3) as 

shown. 

2.  Loosen lock knob (4) and then rotate miter gauge 

body to the desired angle. 

3.  Tighten lock knob.

      

Fig. G

MOUNTING BELT / DISC SANDER TO WORKBENCH 
(FIG. H) 

If during operation there is any tendency for the 
sander to tip over, slide or walk on the supporting 
surface, it is recommended that you mount the 
sander on a flat and level workbench or stand 
to avoid any movement during operation. Four 
mounting holes are located on the base of the 
sander for this purpose.

1.  Place the sander on a surface that is level but also 

provides enough room on all sides for the workpiece 
and for the operator (or bystanders) to not be 
standing in line with the wood while using the tool. 
Allow room for the belt to be positioned horizontally 
or vertically.

2.  The hardware to mount this sander is NOT supplied 

with the sander. 

   

ON

OFF

1

4

3

2

3

CAUTION

!

Summary of Contents for PCB420SA

Page 1: ...420SA INSTRUCTIVO DE OPERACI N CENTROS DE SERVICIO Y P LIZA DE GARANT A ADVERTENCIA L ASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO ON OFF ON OFF 4 IN x 8 IN 102 MM x 203 MM BELT DISC SANDER PONCEUSE...

Page 2: ...k or re replace power cord immediately if it is worn cut or damaged in any way CALIFORNIA PROPOSITION 65 Some dust created by power sanding sawing grinding drilling and other construction activities c...

Page 3: ...following precautions when sanding any paint PERSONAL SAFETY No children or pregnant women should enter the work area where the paint sanding is being done until all clean up is completed A dust mask...

Page 4: ...oggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact resistant lenses They ARE NOT safety glasses WARNING NOTE Glasses or goggles not in compliance with...

Page 5: ...injury 11 ALWAYS maintain a minimum clearance of 1 16 inch 1 6 mm or less between the table or backstop and the sanding belt or disc 12 DO NOT sand pieces of material that are too small to be safely...

Page 6: ...e motor to the power line make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage th...

Page 7: ...g or damaged part is correctly replaced TOOLS NEEDED FOR ASSEMBLY Supplied Not Supplied CARTON CONTENTS UNPACKING AND CHECKING CONTENTS Carefully unpack the belt disc sander and all its parts and comp...

Page 8: ...8 UNPACKING YOUR BELT DISC SANDER ON OFF A D E B F G H C...

Page 9: ...lt worktable backstop 8 in diameter sanding disc Disc worktable On Off switch and switch key Dust exhaust Mounting hole 4 in width 36 in length sanding belt Belt worktable Worktable scale Worktable sc...

Page 10: ...avoid trapping the workpiece or ngers between the worktable 1 and sanding disc 2 the worktable edge should be positioned a maximum of 1 16 in 1 6 mm from sanding disc plate as shown in Fig B Fig B CAU...

Page 11: ...wo before locking to give a tight t Do not overtighten CAUTION 1 3 4 2 7 5 3 6 MITER GAUGE FIG G A miter gauge 1 is supplied with your sander and can be used with both sanding tables The miter gauge b...

Page 12: ...crew 5 and secure the scale pointer 6 at 0 Fig J To avoid trapping the workpiece or ngers between the worktable and sanding belt the worktable edge should be positioned a maximum of 1 16 in 1 6 mm fro...

Page 13: ...ends to slide off its track and to which side front or back of the sander 3 If the sanding belt does not slide to either side it is tracking properly 4 Viewed from the switch end if the sanding belt r...

Page 14: ...ender the sander inoperable When the operator is ready to use the machine again the black safety portion of the switch may be reinstalled simply by inserting it into the opening in the switch and push...

Page 15: ...1 Freehand sanding of outside curves should be done on the sanding disc 1 Keep ngers a minimum of 1 in 25 4 mm from the sanding disc Fig Q OPERATING DUST EXHAUST AND DUST BAG FIG R Sanding operations...

Page 16: ...ct the plug from the power source before removing and installing sanding belt Use only sanding belts that measures 4 in 102 mm in width 36 in 914 mm in length 1 Remove the belt worktable See Fig D on...

Page 17: ...packed at the factory and require no further lubrication Use a paste wax to ensure smooth operation on all moving table parts Do not use any lubrication on the belt platen as this might end up on the...

Page 18: ...Blown house fuse 1 3 Replace all broken or defective parts before using sander 4 Contact Porter Cable Service Center or Authorized Service Station for repair Any attempt to repair this motor may crea...

Page 19: ...accessories should be used with this product A complete line of accessories is available from your Porter Cable Factory Service Center or a Porter Cable Authorized Warranty Service Center Please visit...

Page 20: ...44S PHILIPS SCREW WHITE M5 8 1 X436 WIRE BOX COVER 1 X4C2 SCALE LABEL 1 X44R EXHAUST COVER 1 X435 PHILIPS SCREW ST4 2 28 1 X4C1 SPRING WASHER D40 1 X44Q DUST EXHAUST 1 X434 RELAY 1 X4C0 STANDARD SPRIN...

Page 21: ...X436 X433 X45D X432 X427 X430 X42Z X42Y X42X X42W X440 X44B X440 X4BW X44B X4CA X42T X42S X4CA X42T X42M X42L X4BQ X42K X44Y X42J X42H X42G X42F X42E X4BR X42B X42C X421 X429 X428 X45D X42J X44V X437...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...trademarks for one or more Porter Cable and Delta products 2 BY 4 890TM Air America AIRBOSSTM Auto Set B O S S Bammer Biesemeyer Builders Saw Charge Air Charge Air Pro CONTRACTOR SUPERDUTY Contractor...

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