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20

PARTS LIST

4 IN. x 8 IN. (102 MM X 203 MM) BELT / DISC SANDER
PARTS LIST

ID

Description

Size

Qty

ID

Description

Size

Qty

ID

Description

Size

Qty

X45E

RUBBER FOOT

4

X43V

DRIVE PULLEY

1

X42D

TUBE CONNECTOR 

1

X45D

PHILIPS SCREW

M4×10

16

X43U

INNER HEX SCREW

M8×12

2

X42C

CAPACITOR SUPPORT1 

1

X45C

BOTTOM PLATE

1

X43T

COLLECTOR SHAFT

1

X42B

CAPACITOR 1

20µF300V

1

X45B

PHILIPS SCREW (WHITE)

M8×25

4

X43S

PHILIPS SCREW

M5×8

2

X42A

INNER HEX SCREW

M6×25

2

X45A

LOCK WASHER (WHITE)

D8

6

X43R

FLAT WASHER

D5

5

X429

CAPACITOR SUPPORT 2  

1

X459

FLAT WASHER (WHITE)

D8

6

X43Q

WORK TABLE ANGLE POINT

1

X428

CAPACITOR 2

100µF125V

1

X458

BASE

1

X43P

BELT FRAME CONNECT

1

X427

DISC PLATE

1

X457

CONNECT TUBE

1

X43N

CORD BUSHING

1

X426

FLAT WASHER

D4

7

X456

BIG PULLEY

1

X43M

BELT COVER

1

X425

INNER HEX SCREW

M5×8

1

X455

POLY-V- BELT

1

X43L

PIN

2X10

1

X424

DUST BAG

1

X454

COLLECTOR BEARING

6000RZ

2

X43K

SPRING WASHER

1

X423

POSITION SHAFT

1

X453

SPRING WASHER

D26

1

X43H

RIGHT  COVER

1

X422

MITER GAUGE POINTER

1

X452

PHILIPS SCREW

ST4.2×15

14

X43G

LEFT  COVER

1

X421

I TYPE HEX NUT

M8

3

X451

FAN COVER

1

X43F

SMALL PULLEY

1

X420

DUST BOX COVER

1

X450

FAN 

1

X43E

PHILIPS SCREW & FLAT WASHER ASS’Y

M4×12

1

X41Z

LOGO LABEL

1

X44Z

BIG WASHER

D5

4

X43D

BELT EXHAUST COVER

1

X41Y

WARNING LABEL

1

X44Y

STANDARD SPRING WASHER

D5

4

X43C

COLLECTOR MOUNTING SHAFT

2

X41X

WARNING LABEL 2

1

X44X

PHILIPS SCREW

M5×16

2

X43B

INNER HEX SCREW

M5×20

3

X41W

SCALE LABEL LEFT

1

X44W

FAN HOUSING

1

X43A

BELT MOUNTING PLATE

1

X41V

SCALE LABEL RIGHT

1

X44V

PHILIPS SCREW

M5×10

12

X439

END CAP

1

X41U

ROTATION LABEL

2

X44U

FRONT COVER

1

X438

POWER CORD

1

X41T

BELT TENSION LABEL

1

X44T

DUST STORAGE BOX

1

X437

STRAIN RELIEF

1

X4C3

INNER HEX WRENCH 

5 MM

1

X44S

PHILIPS SCREW(WHITE)

M5×8

1

X436

WIRE BOX COVER

1

X4C2

SCALE LABEL 

1

X44R

EXHAUST COVER

1

X435

PHILIPS SCREW

ST4.2×28

1

X4C1

SPRING WASHER

D40

1

X44Q

DUST EXHAUST

1

X434

RELAY

1

X4C0

STANDARD SPRING WASHER

D4

5

X44P

I TYPE HEX NUT

M6

2

X433

WIRE BOX COVER

1

X4CD

TENSION HANDLE ASSEMBLY

1

X44N

BAG CLAMP

1

X432

LEFT END CAP

1

X4CC

MITER GAUGE ANGLE LABEL

1

X44M

CLAMP HANDLE

1

X431

KEY

5X5X15

1

X4CB

POSITIONING PLATE

1

X44L

SCREW

M6×40

1

X430

WASHER

1

X4CA

FLAT WASHER

2

X44K

TOOTH LOCK WASHER

D5

2

X42Z

PHILIPS SCREW

M6×16 left

1

X4BZ

TOOTH LOCK WASHER

D4

1

X44H

SLEEVE

1

X42Y

DISC PAPER

1

X4BY

BEARING BUSHING

1

X44E

PIN

5×10

1

X42X

DISC COVER

1

X4BX

SPRING PIN

4X22

1

X44D

PHILIPS SCREW

M5×25

2

X42W

PHILIPS SCREW

M4×10

6

X4BW

STANDARD SPRING WASHER

D6

8

X44C

BELT TRACKING KNOB

1

X42V

ANGLE POINTER

2

X4BV

DISC WORK TABLE KNOB

1

X44B

FLAT WASHER

D6

4

X42U

DISC LEFT SUPPORT

1

X4BU

INNER HEX SCREW

M5×12

1

X44A

RUBBER WASHER

1

X42T

HANDLE ASSEMBLY

2

X4BT

PHILIPS SCREW

M4×10

1

X449

ADJUST SPRING

1

X42S

DISC WORK TABLE

1

X4BS

STANDARD SPRING WASHER

D5

6

X448

BELT FRAME/PLATEN

1

X42R

MITER GAUGE BAR

1

X4BR

PHILIPS SCREW

M5×10

8

X447

TENSION SPRING

1

X42Q

MITER GAUGE

1

X4BQ

FLAT WASHER (WHITE)

D5

5

X446

SLEEVE

2

X42P

DISC RIGHT SUPPORT

1

X4BP

LOCK WASHER (WHITE)

D4

1

X445

SPRING WASHER

D12

2

X42N

BEARING

6203RZ

2

X4BN

FLAT WASHER (WHITE)

D4

1

X444

BEARING

6001RZ

2

X42M

ROTOR 

1

X4BM

BAG CLAMP ASSEMBLY

1

X443

IDLER SHAFT

1

X42L

PHILIPS SCREW

M5×180

4

X4BL

IDLER PULLEY ASSEMBLY

1

X442

IDLER PULLEY

1

X42K

STATOR

1

X4BK

BELT WORKING TABLE ASSEMBLY

1

X441

BELT TENSION ASSEMBLY

1

X42J

I TYPE HEX NUT

M5

5

X4BJ

DISC LEFT SUPPORT ASSEMBLY

1

X440

INNER HEX SCREW

M6×12

8

X42H

MOTOR COVER

1

X4BH

DISC RIGHT SUPPORT ASSEMBLY

1

X43Y

BIG WASHER

D6

3

X42G

SWITCH COVER

1

X4BG

MITER GAUGE ASSEMBLY

1

X43X

MITER GAUGE KNOB

1

X42F

PHILIPS SCREW

M3×10

2

X4BF

INSTRUCTION MANUAL

1

X43W

SANDING BELT

1

X42E

SWITCH 

1

Summary of Contents for PCB420SA

Page 1: ...420SA INSTRUCTIVO DE OPERACI N CENTROS DE SERVICIO Y P LIZA DE GARANT A ADVERTENCIA L ASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO ON OFF ON OFF 4 IN x 8 IN 102 MM x 203 MM BELT DISC SANDER PONCEUSE...

Page 2: ...k or re replace power cord immediately if it is worn cut or damaged in any way CALIFORNIA PROPOSITION 65 Some dust created by power sanding sawing grinding drilling and other construction activities c...

Page 3: ...following precautions when sanding any paint PERSONAL SAFETY No children or pregnant women should enter the work area where the paint sanding is being done until all clean up is completed A dust mask...

Page 4: ...oggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact resistant lenses They ARE NOT safety glasses WARNING NOTE Glasses or goggles not in compliance with...

Page 5: ...injury 11 ALWAYS maintain a minimum clearance of 1 16 inch 1 6 mm or less between the table or backstop and the sanding belt or disc 12 DO NOT sand pieces of material that are too small to be safely...

Page 6: ...e motor to the power line make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage th...

Page 7: ...g or damaged part is correctly replaced TOOLS NEEDED FOR ASSEMBLY Supplied Not Supplied CARTON CONTENTS UNPACKING AND CHECKING CONTENTS Carefully unpack the belt disc sander and all its parts and comp...

Page 8: ...8 UNPACKING YOUR BELT DISC SANDER ON OFF A D E B F G H C...

Page 9: ...lt worktable backstop 8 in diameter sanding disc Disc worktable On Off switch and switch key Dust exhaust Mounting hole 4 in width 36 in length sanding belt Belt worktable Worktable scale Worktable sc...

Page 10: ...avoid trapping the workpiece or ngers between the worktable 1 and sanding disc 2 the worktable edge should be positioned a maximum of 1 16 in 1 6 mm from sanding disc plate as shown in Fig B Fig B CAU...

Page 11: ...wo before locking to give a tight t Do not overtighten CAUTION 1 3 4 2 7 5 3 6 MITER GAUGE FIG G A miter gauge 1 is supplied with your sander and can be used with both sanding tables The miter gauge b...

Page 12: ...crew 5 and secure the scale pointer 6 at 0 Fig J To avoid trapping the workpiece or ngers between the worktable and sanding belt the worktable edge should be positioned a maximum of 1 16 in 1 6 mm fro...

Page 13: ...ends to slide off its track and to which side front or back of the sander 3 If the sanding belt does not slide to either side it is tracking properly 4 Viewed from the switch end if the sanding belt r...

Page 14: ...ender the sander inoperable When the operator is ready to use the machine again the black safety portion of the switch may be reinstalled simply by inserting it into the opening in the switch and push...

Page 15: ...1 Freehand sanding of outside curves should be done on the sanding disc 1 Keep ngers a minimum of 1 in 25 4 mm from the sanding disc Fig Q OPERATING DUST EXHAUST AND DUST BAG FIG R Sanding operations...

Page 16: ...ct the plug from the power source before removing and installing sanding belt Use only sanding belts that measures 4 in 102 mm in width 36 in 914 mm in length 1 Remove the belt worktable See Fig D on...

Page 17: ...packed at the factory and require no further lubrication Use a paste wax to ensure smooth operation on all moving table parts Do not use any lubrication on the belt platen as this might end up on the...

Page 18: ...Blown house fuse 1 3 Replace all broken or defective parts before using sander 4 Contact Porter Cable Service Center or Authorized Service Station for repair Any attempt to repair this motor may crea...

Page 19: ...accessories should be used with this product A complete line of accessories is available from your Porter Cable Factory Service Center or a Porter Cable Authorized Warranty Service Center Please visit...

Page 20: ...44S PHILIPS SCREW WHITE M5 8 1 X436 WIRE BOX COVER 1 X4C2 SCALE LABEL 1 X44R EXHAUST COVER 1 X435 PHILIPS SCREW ST4 2 28 1 X4C1 SPRING WASHER D40 1 X44Q DUST EXHAUST 1 X434 RELAY 1 X4C0 STANDARD SPRIN...

Page 21: ...X436 X433 X45D X432 X427 X430 X42Z X42Y X42X X42W X440 X44B X440 X4BW X44B X4CA X42T X42S X4CA X42T X42M X42L X4BQ X42K X44Y X42J X42H X42G X42F X42E X4BR X42B X42C X421 X429 X428 X45D X42J X44V X437...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...trademarks for one or more Porter Cable and Delta products 2 BY 4 890TM Air America AIRBOSSTM Auto Set B O S S Bammer Biesemeyer Builders Saw Charge Air Charge Air Pro CONTRACTOR SUPERDUTY Contractor...

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