Potterton Paramount 40, Installation, Operation & Maintenance Manual

Page 1: ...Wall Hung Condensing Boiler Paramount INSTALLATION OPERATION MAINTENANCE MANUAL APRIL 2004 ...

Page 2: ...ector Pressure 15 Table 4 Operating Modes 15 Checking Values 16 Table 5 Display Parameter Values 17 Section 5 Table 6 Adjustment Table for Heating Engineers 18 Explanations on Adjustment Table 20 Adjusting Heating Curve 21 Settings for the Burner 21 Table 7 Max boiler output in Heating Mode 21 Table 8 Switch Off Times 22 Adjustment Codes 22 Table 9 Assignment of HKM or RRG to the HC 23 Special Fun...

Page 3: ...and Dimensions Paramount 40 288 913 852 480 883 130 Ø125 407 Model Paramount HF Flow 1 HR Return 1 Gas Gas Connection SIV Safety Valve KA Condensate Drain Ø25 mm Gas HR HF 50 260 192 SIV KA 116 A A Z Z A A Z Z Non Return valve Paramount 40 only NRV inoperative Flow in any direction NRV operative Flow to boiler only A A Z Z A A Z Z ...

Page 4: ...151 Paramount 80 541 5 Paramount 60 446 5 Model Paramount 60 80 HF Flow 1 1 HR Return 1 1 Gas Gas Connection SIV Safety Valve KA Condensate Drain Ø 25 mm When PARAFIT 60 80 is used connection size is 1 for both models not supplied Gas HR HF 50 260 189 KA 80 NOTE 75mm side clearance required for access to Control Unit when located next to wall 288 975 852 480 883 167 5 ...

Page 5: ...e NG 20 mbar Gas Inlet Pressure LPG Min 35mbar Max 45 mbar CO2 for Natural Gas 8 3 8 8 CO2 for LPG 9 5 10 0 Ventilation to BS5440 cm 2 155 245 N A High Level Ventilation to BS6644 cm 2 N A N A 191 25 Low Level Ventilation to BS6644 cm 2 N A N A 382 5 Hydraulic Resistance at 11 C t kPa 39 25 4 27 Hydraulic Resistance at 20 C t kPa 15 8 4 9 0 Water Flow at 11 C t lit sec 0 80 1 22 1 67 Minimum Water...

Page 6: ...er the total range of the boiler modulation and that constant CO2 values are achieved For optimum utilisation condensing boilers should be operated at a low return temperature However the PARAMOUNT will also work at design temperatures of 70 50 C in the condensing mode as the return water temperature is below dew point dew point is 53 C at 8 5 CO2 They fulfil EN 483 and EN 677 Type C Installation ...

Page 7: ... any iron and aluminium within the system A special water treatment company should be consulted if in doubt Use of Inhibitors If a requirement for i nhibitors exists ensure that the pH value of the heating water does not increase to above a value of 8 3 pH Also observe specifications of additive supplier When using tap water with hardness range above 3 as well as with heating systems with large wa...

Page 8: ...IVISION INSTALLATION OPERATION AND MAINTENANCE MANUAL PAGE 6 PARAMOUNT installed in protective zone 2 see also note above Operation in wet rooms In protection zone 1 and 2 only permanently installed lines are permissible according to VDE 0100 ...

Page 9: ... room control module RRG B5 or with boiler mounted control HKM N3 EMS Grasselin Time Clock including hot water tank temperature control WWF with primary loop or hydraulic switch for Under floor heating B3 Tank Sensor WWF QAZ36 B5 Room Control Module RRG QAA73 B9 Outdoor Temp Sensor QAC34 M1 Heating Pump M3 Hot Water pump M5 Primary Pump N3 Heating Circuit module HKM B6 Flow Sensor QAD36 N Control ...

Page 10: ...upplied Isolating Valve Not Supplied Installer Wiring Hot Water Cylinder B3 Mains Supply 230V AC B9 B1 M2 VTC Heating Circuit Y1 Application example 2b Hydraulic system 50 1 constant temperature circuit and one compensated circuit with remote room control module RRG B5 including hot water tank temperature WWF Alternatively 1 CTC with heating circuit module HKM EMS and 1 VTC with room control modul...

Page 11: ...ety Valve Ensure that the blow out pipe for the safety valve is installed so that a pressure increase when the safety valve actuates is not possible The pipe should not lead outside the outlet must be free and observable It must be possible for any heating water escaping to drain without danger e g through a trap Sealing and Filling the System Fill the heating system through the return on the PARA...

Page 12: ...Concentric Vertical Flue are adapted sizes for flues supplied by Potterton Commercial For flues supplied by other manufacturers please refer to technical data for standard spigot sizes not supplied by Potterton C13 the maximum flue length shown may give an output reduction of 5 with the maximum flue shown Note BS 5440 states a suitable guard should be provided whenever the appliance terminal is fi...

Page 13: ... mixed up and is connected correctly Electrical Supply A 230V 50 Hz AC single phase electrical supply is required The incoming mains supply should be terminated via a double pole fused isolator to the boiler see wiring diagram for wiring details A fused supply is required The boiler has a 6 3A internal fuse Cable Lengths Cables for sensors of bus cables do not carry mains voltage but low voltage T...

Page 14: ...ating mode AUTO Manual or Ready Gas shut off device CLOSED Open gas cock Gas connection pressure too low y Check gas connection pressure External mains fuse tripped Fuse FI in BMU control module defective y Check mains fuse for the boiler y Replace fuse F1 Insufficient Heat For operation without outdoor temperature Boiler temperatures heats up only to approx 55 C Always operate PARAMOUNT boiler wi...

Page 15: ...the PARAMOUNT starts operating in the DHW mode Manual summer Manual Winter Automatic mode LED Auto LED Auto LED Auto LED Θ LED Θ LED Θ or The current boiler temperature is indicated on the display 13 and the green burner operating LED 6 illuminates when the burner is in operation Note If an outdoor temperature sensor is not connected the PARAMOUNT is heated up to a boiler temperature of approx 55 ...

Page 16: ...ing circuit module HKM After activating the controller stop mode on the boiler module adjust the burner capacity on the HKM with the hot water control Left Stop Minimum load Right Stop Full Load New settings are taken over immediately by the BMU Important It is always necessary to adjust both settings full load and minimum load After adjusting the minimum load check the full load again On Room Con...

Page 17: ...for injector pressure full load Clockwise More gas Anticlocwise Less gas Measuring fitting for supply pressure Adjustment screw for injector pressure minimum load Clockwise More gas Anticlockwise Less gas GUIDE VALUES FOR INJECTOR PRESSURE Guide Values for Gas Flow Rate Injector Pressure and CO2 Content The values given in Table 3 are guide values It is important that the gas quantity is set via t...

Page 18: ...peration with outdoor temperature sensor Operation With Room Temperature Setting Hot Water Temperature Setting Heating Program Room control module RRG 1 On room control module RRG On room control module RRG On room control module RRG Heating circuit module HKM 2 with timer On heating circuit module HKM heater control On heating circuit module HKM hot water control On EMS or DSU timer Heating contr...

Page 19: ...ox 2 sec after selecting the parameter the current value is displayed Changing Parameters only P0 to P6 It is only possible to change parameters PO through P6 For this purpose wait until the value for the parameter flashes on the display 13 Basic procedure To increase value Press display mode button 10 a number of times 3 sec To decrease value Press chimney sweep button 12 a number of times 3 sec ...

Page 20: ... in heating mode 10 30 C 10 65 C PHZ max NHZ max C C C C rpm Parameters setting only for special functions or 6 P0 P1 P2 P3 P4 P5 P6 Burner capacity controller stop without potentiometer 0 min 100 max Room flow temperature setting with without potentiometer Setting for hot water temperature without potentiometer Function not used Min pump speed for heating system Nqmod Min Steepness of heating cur...

Page 21: ... Boiler temperature setting increase for VTC Summer winter switchover temperature 10 C 10K 20 C 17 C 517 519 dTbreMinP TiAussen Norm Max control difference for termination when minimum pause time is exceeded Standard outdoor temperature 30K 20 C 5 520 521 dTrAbsenk X dTkTrNenn Reduction of room temperature setting when timer is connected HKM EMS Flow return temperature spread at standard outdoor t...

Page 22: ...le CIB LPB application address for BMU LPB segment address for BMU Reduced setting for hot water Programmable input F2 0 Standard 1 Modem function 2 Modern function neg logic 3 Door veil 7 not used on PARAMOUNT Programmable output M5 0 Standard 1 Signal output 2 Alarm output 3 Operating signal 4 External transformer transformer T2 5 M5 Q2Y2 6 DHW circulation pump 7 Door veil 8 Primary loop pump M1...

Page 23: ...h a PWM pump modulating pump Not Potterton supply The PARAMOUNT boilers are factory preset to a single step pump Parameter 561 0 OFF EXPLANATIONS ON ADJUSTMENT TABLE FOR HEATING ENGINEERS Explanations of heating engineer level The PARAMOUNT boiler is factory set for operation and requires no changes as a rule However a few parameters see 1 in the adjustment table for heating engineer serve for ada...

Page 24: ...ver parameters 532 and 533 with heating circuit module HKM On boiler module parameter P 5 or with RRG as service unit Table 5 534 DtR1 and DtR2 Correction of room temperature setting HC1 and 2 These two parameters shift the heating curve for heating circuit 1 and 2 parallel If the room temperature setting is not achieved with the heating curve set this allows adaptation See table below 536 NHZmAX ...

Page 25: ...6 Application example 5a 5b Hydr system 50 Application example 6a 6b Hydr system 66 Application example 37 Hydr system 2 Application example 8 Hydr system 2 Application example 9a 9b Hydr system 66 ADJUSTMENT CODES Various options for adjustment codes The various options described below can be set by setting the various bits in program nos 555 558 and 561 KonfigReg 1 4 and 7 Note Program nos 556 a...

Page 26: ...al X1 output M5 Note Param 615 has to be set to 0 then Bit setting for type of building 558 1 off Lightweight building factory setting 558 1 On Heavy building The heat storage capacity of the building is taken into consideration beginning on the type of building With lightweight building the control reacts more quickly to variations in the outer temperature than for heavy buildings Bit setting for...

Page 27: ...e modem function is active when the contact is closed Code 2 Modem function negative logic See Code 1 for Function Note The modem function is active when the contact is open Code 3 Door veil In this setting the boiler temperature setting is set to the max setting TkSmax as well as a heat requirement for heating circuit 1 This function is independent of summer and winter mode Modulation of the burn...

Page 28: ...2 alarm signal 620 output 2 3 operating signal 621 output 3 4 no function 622 TanfoExtMax Temperature setpoint The heat demand is given by an analogue signal via input N11 see wiring diagram Set this parameter to define the max value of heat demand Factory setting 100 C Only applicable if param No 618 4 623 PanfoExtSchwelle Heat output setpoint The relative heat output is given by an analogue sign...

Page 29: ... room thermostat Hot Water Frost Protection The tank is protected against freezing because the tank is automatically charged when the temperature drops below the setting Restart Inhibit burner starts To reduce the number of burner start ups the boiler is equipped with a start up inhibit of 3 min Anti Legionnaires disease function only with room control module RRG Heat up is started once a week on ...

Page 30: ... control module RRG Optional Extra Legend 1 Presence button 3 Info button 5 Mode buttons 7 Program buttons 2 Temperature knob 4 Display field 6 Hot water button 8 Adjustment buttons Operating modes Mode button Function Automatic operation Heating function according to heating program Holiday function effective Continuous operation Heating circuit continuous according to room temp setting Or reduce...

Page 31: ... the temperature knob set the thermostatic valves to the desired temperature Correct again only after the temperature has adapted Temperature Sensor in Room Control Module The temperature sensor integrated into the room control module is effective only when the room influence is enabled on the PARAMOUNT Error Messages No display Faulty connection from room control module to PARAMOUNT PARAMOUNT swi...

Page 32: ...ANUAL PAGE 30 PARAMOUNT Air Vent Ignition Transformer below lid Ignition and Ionisation Electrode Air Silencer Gas Valve Primary Loop Pump Mixing Chamber Gas Injector Fan Pressure Switch Hot water Flow Control LMU Condensate Trap Heating Circuit Module HKM Fig 9 Views of Boiler Paramount 40 ...

Page 33: ...n Electrode Air Silencer Gas Valve Mixing Chamber Fan Pressure Switch Gas Injector Control LMU Condensate Trap Heating Circuit Module HKM Fig 10 Views of Boiler Paramount 60 80 Air Vent Ignition Transformer below lid Ignition and Ionisation Electrode Air Silencer Gas Valve Mixing Chamber Fan Pressure Switch Gas Injector Control LMU Condensate Trap Heating Circuit Module HKM ...

Page 34: ...sate sump and remove PARAMOUNT 60 80 Burner must be removed Close shut off fitting for flow and return and drain boiler water Disconnect plug for boiler sensor flow and return Loosen flow and return fittings on heat exchanger flat sealing Disconnect cable from water pressure switch Unscrew nut at pipe that replaces a pump Take out return pipe Disconnect plug from gas valve take out gas valve Loose...

Page 35: ...of a fault shut off press the Reset button on the control panel In the event of fault red light the numbers on the display on the control panel indicates the cause of the fault see Table 11 Burner Does Not Operate No power to control centre e g no Burner ON signal from heating circuit control see Table 11 Burner Goes to Fault Without flame formation No ignition ionisation electrode has short circu...

Page 36: ...s pressure 133 No flame detected no flame message after expiration of safety time Reset if fault occurs a number of time notify heating engineer insufficient gas 9see Page 20 check polarity of line power connection ignition electrodes and ionisation current 1 2 134 Flame failure during operation Automatic restart attempt by PARAMOUNT 135 Incorrect air supply Fan speed above or below speed threshol...

Page 37: ...electrode F1 Fuse T6 3A F2 Programmable input F3 Safe temperature limiter 110 C F4 Water pressure monitor M1 Pump pump heating circuit M3 Tank charging pump 1 T1 Ignation tranformer Y2 Gas solenoid valve 230 V AC X1 Terminal strip LINE POWER X5 Terminal strip X6 Terminal strip sensor X7 Terminal strip pump M1 X9 Terminal strip fan M4 Fan M5 Programmable output N1 Control center LMU 64 001 A 100 N2...

Page 38: ...re monitor M1 Pump pump heating circuit M3 Tank charging pump 1 1 Optional extras 2 When RRG is connected remove jumper at N5 optimum operation 3 Remove resistor for connection of B3 T1 Ignition Transformer Y2 Gas solenoid valve 230 V AC X1 Terminal strip LINE POWER X5 Terminal strip X6 Terminal strip sensor X7 Terminal strip pump M1 X9 Terminal strip fan M4 Fan M5 Programmable output N1 Control c...

Page 39: ...POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION OPERATION AND MAINTENANCE MANUAL SECTION 8 PARAMOUNT PAGE 37 1 51 6 2 3 53 52 4 5 Paramount 40 80 ...

Page 40: ... 8 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION OPERATION AND MAINTEANCE MANUAL PAGE 38 PARAMOUNT 12 13 11 15 16 23 26 24 22 15 21 12b 15 9 17 14 7 8 10 18 19 27 52 15 Boiler and Burner Paramount 40 12b ...

Page 41: ...POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION OPERATION AND MAINTENANCE MANUAL SECTION 8 PARAMOUNT PAGE 39 47 20 31 38 37 42 34 33 36 40 35 43 46 44 45 39 48 Pipework Paramount 40 ...

Page 42: ...SECTION 8 POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION OPERATION AND MAINTEANCE MANUAL PAGE 40 PARAMOUNT 8 12 7 10 11 13 12 15 18 23 17 16 19 26 27 21 24 15 9 Boiler and Burner Paramount 60 80 ...

Page 43: ...POTTERTON COMMERCIAL PRODUCTS DIVISION INSTALLATION OPERATION AND MAINTENANCE MANUAL SECTION 8 PARAMOUNT PAGE 41 31 46b 47 20 42 46c 45 47 20 37 38 42 40a 41 35 Pipework Paramount 60 80 ...

Page 44: ...4 998 246 Test Screw 40kW 15 986 168 Set of gaskets for heat exchanger and burner 16 986 175 Inner Insulation of burner flange 40kW 16 991 124 Inner insulation of burner flange 60 80kW 17 988 605 Burner Pipe 40kW 17 991 131 Burner Pipe 60kW 17 991 148 Burner Pipe 80kW 18 986 199 Burner Flange 40kW 18 991 155 Burner Flange 60 80kW 19 988 995 Burner Diaphragm 40kW 19 998 437 Burner Diaphragm 60kW 19...

Page 45: ...lve 80kW Kromschroeder 47 988 711 Pipe from gas valve to burner 40kW 47 991 308 Pipe from gas valve to burner 60kW 47 991 315 Pipe from gas valve to burner 80kW Not Shown 986 472 Set of gaskets for the pipes Not Shown 986 489 Plastic bag Controls Not Shown 982 801 Tank sensor QAZ36 2m Not Shown 972 833 Tank sensor QAZ36 6m Not Shown 993 593 Complete control unit for 40kW Not Shown 998 383 Complete...

Page 46: ...es Not shown 987 882 Volt free relay board BSM2 53 986 540 Transformer Not Shown 986 557 Resistor 1k Not Shown 986 564 Boiler sensor QAK 36 Flow temp Not Shown 972 819 Boiler sensor QAL 36 Return temp Not Shown 972 826 Sensor QAC 34 Outdoor temp Not Shown 987 219 Flow sensor QAD 36 e g for mixer circuit Not Shown 986 595 Screwing PG 9 Not Shown 986 649 Screwing PG 11 Not Shown 986 656 Screwing PG ...

Page 47: ...0mm UP FROM THE FLUE SOCKET OR AT THE SAMPLING POINT PROVIDED CONDENSING BOILERS ONLY THESE MEASUREMENTS ARE INTENDED AS SAFETY CHECKS ONLY LEVELS ARE DEPENDENT ON FLUE DRAUGHT AND SITE CONDITIONS AND HENCE CANNOT BE USED FOR COMBUSTION EFFICIENCY DETERMINATION FULLY ELECTRIC BOILERS ONLY THERMO ELECTRIC BOILERS ONLY c CONDENSING BOILERS ONLY CONVENTIONAL ATMOSPHERIC BOILERS ONLY NOTE It is the in...

Page 48: ...e type and diameter of connection to boiler TYPE DIAMETER mm Where appropriate and for multi boiler installations sketch details of flue system showing length of runs and diameters Conventional Fan Assisted Flue Dilution 7 14 Approximate overall height m Is the fan interlocked with the boiler YES NO 7 15 Are flue dampers fitted YES NO If so interlocked YES NO 7 16 Fan assisted ventilation YES NO 7...

Page 49: ... g 0 0394 in w g 1 mm w g 9 8 Pa LENGTH 1 inch 25 4 mm 1 mm 0 03937 in 1m 1000mm 1 ft 0 3048 m 1 m 3 281 ft 1 yard 0 9144 m 1 m 1 094 yard 1 mile 1 609 km 1 km 06214 mile VOLUME 1 ft 3 0 02832 m 3 1 m 3 35 3147 ft 3 1 ft 3 28 32 litre 1 litre 0 03531 ft 3 AREA 1 in 2 645 2 mm 2 1 mm 2 0 00155 in 2 1 in 2 6 452 cm 2 1 cm 2 0 155 in 2 1 ft 2 929 cm 2 1 m 2 1550 in 2 1 ft 2 0 0929 m 2 1 m 2 10 76 ft ...

Page 50: ... Our service offices offer a wide range of specialised services including Boiler Site Assembly Burner Commissioning for all Fuels Boiler Maintenance Maintenance Contracts Breakdown Repair Services Boiler Dismantling Re Jointing Burner Boiler Replacement Oil Gas Conversions System Conditioning Water Treatment Descaling Packaged Units Potterton Commercial spares are available nationwide through the ...