Potterton Suprima 100L Installation & Service Instructions Manual Download

Page: 2 / 100

Supplied By www.heating spares.co Tel. 0161 620 6677

Publication No. 5102696

Contents

Contents

Technical Data........................................................3
Introduction..................................................................4
1. Installation Requirements................................4

1.1

Health & Safety Information...............................4

1.2

Codes of Practice.............................................4

1.3

Gas Supply.....................................................5

1.4

Electricity Supply.............................................5

1.5

Location of Boiler..............................................5

1.6

Air Supply.......................................................7

1.7

Flue Systems..................................................7

1.8

Flue Terminal Location......................................8

1.9

The System.....................................................9

2. Installation...................................................12

2.1

Unpack & Prepare the Boiler.............................12

2.2

Install the Flue...............................................13

2.3

Connect the Power Supply Cable.....................15

2.4

Install the Optional Programmer.......................16

2.5

Connect the Gas Supply.................................16

2.6

Connect the Water Supply..............................17

3. Commissioning............................................18

3.1

Commission the Boiler....................................20

3.2

Final Adjustments..........................................21

3.3

Advise the User..............................................21

4. To Service the Boiler & Component

Replacement.................................................22

4.1

General Access.............................................22

4.2

To Service the Boiler......................................23

4.3

Component Replacement..............................23

4.3.1 Electronic Control Board...........................24
4.3.2 Air Pressure Switch...................................24
4.3.3 Electrode..............................................25
4.3.4 Burner 30 - 80............................................25
4.3.5 Injector 30 - 80...........................................25
4.3.6 Combustion Chamber Insulation 30 - 80.......25
4.3.7 Gas Valve 30 - 80.......................................26
4.3.8 Burner 100................................................27
4.3.9 Combustion Chamber Insulation 100...........27
4.3.10 Gas Valve 100...........................................28
4.3.11 Injector s100.............................................29
4.3.12 Fan & Flue Hood........................................29
4.3.13 Temperature Sensor.................................30
4.3.14 Overheat Thermostat................................30
4.3.15 Heat Exchanger........................................31

5. Functional Wiring Diagram.............................32
6. Wiring Diagrams.............................................33
7. Fault Finding....................................................34
8. Short List of Spares.........................................36

Flue Kits..............................................................38
System and Other Kits......................................40

Potterton is a member of the Benchmark initiative and fully
supports the aims of the programme. Benchmark has been
introduced to improve the standards of installation and
commissioning of central heating systems in the UK and to
encourage the regular servicing of all central heating
systems to ensure safety and efficiency.

Important – Failure to install and commission this appliance
to manufacturer’s instructions may invalidate the warranty.
This note does not affect your statutory rights.

The boiler model and serial number are given on the boiler
data label which is located on the right hand side of the
chassis and visible after opening the controls door.

The models covered by these instructions are:-

Suprima 30L - G.C. No. 41 590 42
Suprima 40L - G.C. No. 41 590 43
Suprima 50L - G.C. No. 41 590 44
Suprima 60L - G.C. No. 41 590 45
Suprima 70L - G.C. No. 41 590 46
Suprima 80L - G.C. No. 41 590 47

Suprima 100L - G.C. No. 41 590 48

POTTERTON

G.C. No. 41 590 42

9016

BOILER CODE No. ALVG101 0003

SUPRIMA 30 L

SUP263A