Pottinger Profi Gp 1, Operating Instructions Manual

Page 1: ... Loader wagon Operating instructions INSTRUCTIONS FOR PRODUCT DELIVERY Page 3 Nr 99 537 GB 80A 0 Ihre Your Votre Masch Nr Fgst Ident Nr GB PROFI GP 1 Type 537 01001 PROFI GP 2 Type 539 01001 ...

Page 2: ...rty damage is damage caused by a machine and not to it An excess of Euro 500 is provided for such a liabilioty In accordance with the laws of product liability entrepreneurial property damages are excluded from the liability Attention Should the customer resell the machine at a later date the operating manual must be given to the new owner who must then be instructed in the recommended regulations...

Page 3: ...nnected Note references in operating manual Please check X According to the product liability please check the above mentioned items INSTRUCTIONS FOR PRODUCT DELIVERY GB Fitting to tractor carried out hight of drawbar adjusted brake cable installed hand brake lever assembled in tractor cabin Function of electrical installation checked and explained Hydraulic connection to tractor established and c...

Page 4: ... Maintenance 19 Trouble shooting 20 Maintenance 20 Emergency handling of hydraulic valves in case of power break down 20 Hydraulic connection 21 Standard position with tractors with an open hydraulic system 21 Take care with tractors with a closed hydraulic system 21 Power supply 21 Installation and check of comfort operation 22 Check switch off functions 22 Dry forage extension 24 Swivelling cutt...

Page 5: ...epair work is to be done Never reach into the pick up area as long as tractor engine is running with PTO connected Never reach into the crushing danger area as long as parts may move Don t step on loading platform if PTO is connected to tractor and Engine is running Stay clear of gate swinging area while tractor engine is running Access only allowed when safety lock is applied Recommendations for ...

Page 6: ... length and check the function of the overload safety see supplement 10 Check the electronic unit function 11 Connect hydraulic lines to tractor Check hydraulic hoses for damage and wear Ensure the correct connection 12 All swivelling parts tailgate adjusting lever etc must be secured against dangerous position changes 13 Check parking brake and service brake functions General safety tips for usin...

Page 7: ...wheel completely up Parking the implement Park the trailer on firm level ground If the ground is soft then the area where the support wheel is to stand must be appropriately increased using a suitable aid e g wooden board Park only empty implement on supporting wheel When trailer is parked apply the brake and secure against rolling with wheel chocks 1 Using eccentric lever 1 raise supporting wheel...

Page 8: ...e trailer to tractor The hydraulic cylinder piston must be completely inserted Twist nut 51 until clamp frame 52 is at rightangles about 90 to slip rod G The clamp can then be raised A slot is located in the fork of the regulating spindle The fastening bolt 56 must make contact with the inside of the slot Loosen lock nut K on the threaded spindle Bytwistingthecylinderpiston 50 screwthethreaded spi...

Page 9: ...sly Adaption to tractor Loosen cable clamps 1 and unthread the cable through the support 2 Shorten bowden cable covering see diagram to a point where trouble free cornering is still is possible Rethread cable and secure with cable clamps Check lever action B and adjust with hexagonal nut 3 if necessary Shortening the bowden cable The extra long brake cable is manufactured to suit the various desig...

Page 10: ...compressed air coming from the towing vehicle Setting The setting measurement L must not be altered It must correspond to the found on the WABCO rating plate Brake pressure regulator for brake units with hand regulator After connecting to towing vehicle Adjust brake pressureregulator according to wagon s load c o n d i t i o n symbols Example Wagon is half loaded position servo valve at Half load ...

Page 11: ...g K Adjusting the locking brake Generally speaking the locking brake requires no adjustment as the spindel adjustment range is sufficient When the adjustment range is insufficient loosen rope clamps 4 clamps at the ends of the brake ropes re adjust length of brake ropes until enough adjustment range is available again re tighten rope clamps 4 clamps at the ends of the brake ropes Cleaning the line...

Page 12: ...or or implement into operation check vehicle safety lights brake unit protective covering Pay attention to correct load distribution during operation Uncoupling and parking the trailer See also chapter SUPPORTING WHEEL BRAKE UNIT DRAWBAR Important Before uncoupling the snap lock coupler 1 Raise the pick up 2 Close shut off valve on snap lock coupler position A 3 Releasepressureontractor scontrolun...

Page 13: ...OHN DEERE FORD Serie 40 SLE CASE MAGNUM CASE MAXXUM 1 Close the shut off valve position B 2 Dismount lever 7 and fit onto the shut off valve 11 Hydraulic connection Single action control unit Should the tractor only have a single action servo valve then it is absolutely necessary to have an oil return pipe T fitted by a specialist Connect pressure hose 1 to the single action control unit Couple th...

Page 14: ...be used simultaneously by more than one person A conscientious arrangement should be made by those concerned before operation An example Danger of injury arises if a person stands at the rear of the trailerandsomebodyinthetractorcabinactivatesaswitching function openingthetailgate switchonthedrivinggear Mounting bracket The accompanying bracket L is for mounting the hydraulic switching element in ...

Page 15: ... the gas container a special filling and checking device is necessary Note According to manufacturer s information all gas containers have a slight pressure drop after a certain amount of time The gas loss nitrogen amounts to 2 3 per year After 4 5 years it is recommended that container pressure be checked and if necessary corrected Maintenance Beware No welding soldering or mechanical works of an...

Page 16: ...be eased by opening a screw connection Caution Close the selector valve 9 for pick up operation before uncoupling and bring the control valve S into lower or float position Operation error no 2 The wagon with hydraulic drawbar is coupled to the tractor and the jockey wheel is cranked up Pressure hose P and runback hose T coupled CORRECT Selector valve 10 opened for hydraulic drawbar operation CORR...

Page 17: ...1 pole This modification is to be carried out only by specialized workshops Don t connect directly to ignition danger of fire and or damage of electrical equipment Establishing electric connection After completing above mentionnned work connect 7 pole plug from trailer with socket Check lights Standard position with an open hydraulic system e g a standard tractor with a gear pump The standard basi...

Page 18: ...inactivatesaswitching function opening the tailgate switch on the driving gear Pivoting drawbar 1 Lever on control panel in position A 2 Engage servo control ST on tractor Attention Do not engage pivoting drawbar when implement is standing on supporting wheel Tailgate 1 Lever on control panel in position D 2 Engage servo control ST on tractor Automatic unlocking raising lowering and shutting of ta...

Page 19: ... Move lever to position E on 3 way valve Actuate servo valve The cutter bar is swivelled out hydraulically Leave servo valve ST in the press position for a few seconds while moving the lever on the 3 way valve to position 0 Ifobstructioncannotberemovedthencheckgasfillpressure 100 bar nitrogen in hydroreservoir Alteration of gas container pressure This work may only be carried out by customer servi...

Page 20: ...r of implement must be shifted to position B Loosen lock nut G Screw in screw H on valve Y2 Shift servo control ST on tractor to raising position Pivoting drawbar is then raised Screw out screw H and lock with nut G Emergency handling of hydraulic valves in case of power break down Lowering the dry forage extension Loosen lock nut G Screw in screw H on valve Y3 Shift servo control ST on tractor to...

Page 21: ... tractor has a closed hydraulic system and the unit is operating in this position then the hydraulic oil will heat up particularly due to the constant pumping of the maximum amount of oil Remedy Modify the system on the trailer or decrease the amount of oil being pumped at the tractor as written below Take care with tractors with a closed hydraulic system JOHN DEERE FORD Serie 40 SLE CASE MAGNUM C...

Page 22: ...nd the tractor are to be used simultaneously by more than one person A conscientious arrangement should be made by those concerned before operation An example Danger of injury arises if a person stands at the rear of the trailer and somebody in the tractor cabin activates a switching function opening the tailgate switch on the driving gear 2 Operating switch Allswitches exceptswitch 19 which is fo...

Page 23: ...fting switch 15 Switch 15 pushed up A rear gate is released and opened Switch 27 pushed down B rear gate is lowered Persons to leave pivoting area Attention While lowering switch stays turned on After locking rear gate switch has to be brought to position 0 Scraper floor drive push button front 16 and rear 32 When pressing push button 32 16 it remainsinposition C andmovingfloordrive is turned on I...

Page 24: ...valve ST Move switch 20 on control panel to position B The cutter bar is swivelled out hydraulically Leave switch 20 and servo valve ST in the press position for a few seconds while moving the lever on the 3 way valve to position 0 Ifobstructioncannotberemovedthencheckgasfill pressure 100 bar nitrogen in hydroreservoir Alteration of gas container pressure This work may only be carried out by custo...

Page 25: ... H and lock with nut G Lowering the dry forage extension Lever W in position DA Loosen lock nut G Screw in screw H on valve Y3 Shift servo control ST on tractor to lowering or floating position Dry forage extension is then lowered Screw out screw H and lock with nut G Raising the dry forage extension Lever W in position DA Loosen lock nut G Screw in screw H on valve Y3 Shift servo control ST on tr...

Page 26: ...W in position DA Shift servo control ST on tractor to lowering or floating position Dry forage extension is then lowered Raising the dry forage extension Lever W in position DA Shift servo control ST on tractor to raising position Dry forage extension is then raised Swivelling the cutter unit out Lever W in position SW Shift servo control ST on tractor to raising position Cutter unit then swivels ...

Page 27: ...g Trailer fill indicator 1 A not full B full Switch off scraper floor drive when indicator is in the B position Safety tips Turnoffthedrivemotorandtakeoffthedriveshaft when carrying out all adjustment work Faults in the Pick up area are to be eliminated only when the drive motor has been stopped Adjusting the pick up 1 Raise pick up slightly and secure with adjusting struts 51 left and right sides...

Page 28: ...kward position B and in so doing cutter unit swivels in Safety points Turn engine off when adjustment service and repair work is to be done Do not work under the machine without safe support Folding cutter bar down Only necessary for maintenance and conversion work 1 Swivel cutter bar out using lever H lever should be in position A 2 Remove lever H from socket and secure it in position B 3 Loosen ...

Page 29: ...sible from underneath Swivelling out a quick insert cutter 1 Push leaf spring F away to the side 2 Pull cutter M down gently and remove 4 Lift cutter unit using lever H to relieve load 5 Pull out linch pin and remove securing bracket L Caution Cutter unit folds down automatically under its own weight Take care that your hand is not crushed between lever and floor Folding two cutter bars down As de...

Page 30: ...kwards Removing a cutter from aswivelledupcutterbar Cutter installation Take care that catch lever caster rests properly in cutter recess Removing a quick insert cutter 1 Push leaf spring F away to the side and swivel cutter out 2 Push lower leaf spring U away to the side and removecompleteindividualcutterbyslidingdown Installing a quick insert cutter When installing complete individual cutter ens...

Page 31: ...de of the cutter Sensiblegrindingwithoutheating tarnishing thecutter guarantees a long life Cutter safeguard Regularlycleaningisrecommendedtoguaranteetheperfect function of the cutter safeguard Clean pressure springs with high pressure cleaner Oil cutter and safeguard element before winter storage Direct grinding of cutter on cutter bar 1 Swivel cutter bar down to the ground 2 Grind cutter in inst...

Page 32: ...lf a little under its own weight Be aware of lever s A and support strut s jib range 4 Always hold lever A firmly when adjusting and manoeuvre extension slowly 5 Secure left support strut LS first then right support strut RS 6 Detach lever A D Dry forage position G Dried silage and green forage position Sliding plates 56 With low entrances it may be necessary to remove both sliding plates 56 Top r...

Page 33: ... cabin move the lever to the E2 position or push the switch to position D 2 Actuate the control panel ST 3 The latching hooks are released and the tailgate swings automatically into position P 4 Then the tailgate swings up The tailgate can be opened to a greater or lesser width depending on how long the control panel is activated TD2 95 10 K A 1 TD2 95 11 K A 2 A E1 E2 TD27 93 24 II 0 7 10 P T I 6...

Page 34: ...5 N From there adjust the relieving spring tension Z accordingly Adjustments So that the opening and closing of the tail gate functions properly set the adjusting screws left and right according to the following sequence Turn the hexagonal screw 57 until the lower pipe of the tail gate fits into the slotted plate K TD56 94 5 max 25 kp Z ...

Page 35: ...d top frame Unlock tubular frame to raise hook left and right into position A The tail gate and the tubular frame swing all the way to the top when opening Adjustments So that the opening and closing of the tail gate functions properly set the adjusting screws left and right according to the following sequence Turn the hexagonal screw 57 until the lower pipeofthetailgatefitsintotheslottedplate K S...

Page 36: ...4 20 200 Nm 10 0 75 15 3 6 PR 3 10 200 Nm 10 0 75 15 3 8 PR 4 20 320 200 Nm 10 0 75 15 3 10 PR 5 20 320 200 Nm 11 5 80 15 3 8 PR 3 70 320 200 Nm 11 5 80 15 3 10 PR 4 60 320 200 Nm 11 5 80 15 3 12 PR 5 00 320 200 Nm 12 0 18 5 70 320 Nm 13 0 55 16 10 PR 3 90 320 Nm 13 0 55 16 12 PR 4 70 320 Nm 15 0 55 17 8 PR 2 90 320 200 Nm 15 0 55 17 10 PR 3 50 320 200 Nm 30 km 15 0 55 17 12 PR 4 30 320 200 Nm 15 ...

Page 37: ...eck chain tension Check chain tension regularly 5 to 8 mm play tighten if necessary Set drawbar to correct height Sharpen knives in time or replace them Drive at lower revs so that larger wads of forage are picked up Adjust jockey wheels and check height setting at hitch Check jockey wheel setting Loosen bleed screws A and bleed lines Undo union nut on cylinder drain a littleoilandreplacenut ifnec...

Page 38: ...by the use of components and accessories that have not been supplied by us d Alterationsandtheuseofauxiliarypartsthatarenotpermitted by the manufacturer render all liability invalid Asbestos Certain sub supplied components of the vehicle may contain asbestos due to technical reasons Observe the warning on spare parts Opening the side protectors Open the locking bar R with a suitable aid e g screw ...

Page 39: ...For technical reasons the lubricating point L on the left front plate of the pick up drum must then be greased if the pick up is in operation In order to prevent possible accidents proceed with great care Tyre pressure Press Regulation of drive chain tension takes place through the tensioning screw 55 after loosening lock nut Tighten lock nut after tensioning chain Conveyor combs and main bearing ...

Page 40: ...ubrication chart Cutter gears 0 25 l HD SAE 90 Hydraulic unit Caution Danger of injury or infection Under high pressure escaping fluids can penetrate the skin Therefore seek immediate medical help After the first 10 operating hours and then every consecutive 50 operating hours Check the hydraulic unit and lines for tightness and retighten screw connections if necessary Before operation Check hydra...

Page 41: ...loading transporting and unloading of roughage green forage silage and straw Any other uses outside of these are regarded as undefined The manufacturer takes no responsibility for any resulting damagewhichoccurshenceforth The risk is carried by the user alone The keeping of operating service and maintenance requirements layed down by the manufacturer also come under the heading of defined use PROF...

Page 42: ...GB ANHANG TITELBLATT 341 SUPPLEMENT ...

Page 43: ...buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf symbol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed availability through your Pöttinger Sales Service Things will run better with genuine Pöttinger parts The original cannot be copied ...

Page 44: ... is not permitted b The machine may only be driven on public roads when in the position stipulated for road transport 7 Driving ability with auxiliary equipment a The towing vehicle is to be sufficiently equiped with weights at the front or at the rear in order to guarantee the steering and braking capacity a minimum of 20 of the vehicle s tare weight on the front axle b The driving ability is inf...

Page 45: ...Eand K92 4E b Loosen screws to release the pressure on the friction disk c Tighten set screws to dimension L Clutch is ready for use DRIVESHAFT Important Onlyusetheindicatedor accompanyingdriveshaft otherwise therighttoclaimunderguaranteefor any possible damage does not exist Matching driveshaft to tractor To determine the actual length required hold the two halves of the driveshaft side by side P...

Page 46: ... ha Cada 100 hectáreas FETT FETT Número de boquillas de engrase IV Véase anexo Lubrificantes Liter Litros Variante Véanse instrucciones del fabricante Plano de lubrificação 8h Em cada 8 horas de serviço 20h Em cada 20 horas de serviço 40 F Em cada 40 transportes 80 F Em cada 80 transportes 1 J 1x por ano 100 ha Em cada100 hectares FETT Lubrificante Número dos bocais de lubrificação IV Ver anexo Lu...

Page 47: ... 47 0200 SCHMIERPLAN_537 1 1 1 8 1 II Ö L II Ö L II Ö L 40 F 5 II Ö L 5 HD SAE 90 1 0 Liter II Ö L II Ö L 1 1 2 1 1 II Ö L 3 8 1 80 F 40 F 80 F 1 J 1 4 4 ...

Page 48: ...edoch mindestens 1 x jährlich wechseln Ölablaßschraube herausnehmen das Altöl auslaufen lassen und ordnungs gemäß entsorgen Gear oils according to operating instructions however at least once a year Take out oil drain plug let run out and duly dispose waste oil Motori a quattro tempi bisogna effettuare il cambio dell olio ogni 100 ore di funzionamento e quello dell olio per cambi come stabilito ne...

Page 49: ... 27 RHENOX 34 GETRIEBEÖL B 85W 90 GETRIEBEÖL C 85W 140 OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TRANSELF TYP B 90 85W 140 TRANSELF EP 90 85W 140 EPEXA 2 ROLEXA 2 MULTI 2 GA O EP POLY G O MULTIMOTIVE 1 TRANSELF TYP B 90 85W 140 TRANSELF TYP BLS 80 W 90 NUTO H 32 46 68 NUTO HP 32 46 68 PLUS MOTORÖL 20W 30 UNIFARM 15W 30 GEAROIL GP 80W 90 GEAROIL GP 85...

Page 50: ... front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distancefromrearaxlecentretocentreof lower link balls distance from centre of lower link balls to centre of gravity for combined rear mounted implement rear ballast a m b m c m d m 2 3 1 1 1 1 1 2 2 2 3 3 1 3 2 Important Additional Information Combination of tractor...

Page 51: ...d real front axle load and the permissible front axle load of the tractor into the table 4 CALCULATION OF THE REAL TOTAL WEIGHT Gtat Ifwiththerearmountedimplement GH therequiredminimumrearballasting GHmin cannotbereached theweightoftherearmountedimplements has to be increased to at least the weight of the minimum ballasting at the rear Record the calculated real and the permissible total weight gi...

Page 52: ...y where this concerns authorized agents within the Common Market also state the company name and manufacturer declare in sole responsibility that the product _________________________________________________________________________ make model to which this certificate applies conforms to the basic safety and health requirements of EEC Directions 98 37 if applicable and to the other relevant EEC Di...

Page 53: ...ro per migliorare i suoi prodotti mantenendoli aggiornati rispetto allo sviluppo della tecnica Per questo motivo siamo costretti a riservarci la facoltà di apportare eventuali modifiche alle illustrazioni e alle descrizioni di queste istruzioni per l uso Allo stesso tempo ciò non comporta il diritto di fare apportare modifiche a macchine già fornite I dati tecnici le misure e i pesi non sono impeg...

Page 54: ...esellschaft m b H A 4710 Grieskirchen Telefon 0043 0 72 48 600 0 Telefax 0043 0 72 48 600 511 e Mail landtechnik poettinger co at Internet http www poettinger co at GEBR PÖTTINGER GMBH Stützpunkt Nord Wentruper Mark 10 D 48 268 Greven Telefon 0 25 71 93 45 0 Ersatzteildienst 0 25 71 93 45 11 Kundendienst 0 25 71 93 45 12 Telefax 0 25 71 93 45 14 PÖTTINGER France 129 b la Chapelle F 68650 Le Bonhom...