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DO  NOT:
•        

Do not  turn on slopes unless necessary, and then, 
turn slowly and gradually downhill, if possible.

•        

Do not mow near drop-offs, ditches, or embankments.  
The mower could suddenly turn over if a wheel is over 
the edge of a cliff or ditch, or if an edge caves in.

•        

Do not mow on wet grass. Reduced traction could 
cause sliding.

•        

Do not  try to stabilize the machine by putting your foot 
on the ground.

•        

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to 
the presence of children.  Children are often attracted to 
the ma chine and the mowing activity.  

Never assume that 

children will remain where you last saw them.
•     Keep children out of the mowing area and under the 

watchful care of another responsible adult.

•     Be alert and turn machine off if children enter the 

area.

•     Before and when backing, look behind and 

down for 

small children. 

•         Never carry children.  They may fall off and be seriously 

injured or interfere with safe machine operation.

•      Never allow children to operate the machine.
•         Use extra care when approaching blind corners, shrubs, 

trees, or other objects that may obscure vision.

IV. SERVICE

•     Use extra care in handling gasoline and other fuels.  

They are fl ammable and vapors are explosive.
-  Use only an approved container.
-  Never remove gas cap or add fuel with the engine 

running.  Allow engine to cool before refueling.  Do 
not smoke.

-  Never refuel the machine indoors.
-  Never store the machine or fuel container inside where 

there is an open fl ame, such as a water heater.

•      Never run a machine inside a closed area.
•         Keep nuts and bolts, especially blade attachment bolts, 

tight and keep equipment in good condition.

•      Never tamper with safety devices.  Check their proper 

op er a tion regularly.

•      Keep  machine  free  of  grass,  leaves,  or  other  debris 

build-up.  Clean oil or fuel spillage.  Allow machine to 
cool before storing.

•      Stop and inspect the equipment if you strike an object.  

Repair, if necessary, before restarting.

•     Never make adjustments or repairs with the engine 

run ning.

•      Grass catcher components are subject to wear, dam-

 age, and deterioration, which could expose moving 
parts or allow objects to be thrown.  Frequently check 
com po nents and replace with manufacturer's rec om -
mend ed parts, when nec es sary.

•         Mower blades are sharp and can cut.  Wrap the blade(s) 

or wear gloves, and use extra caution when servicing 
them.

•      Check brake operation frequently.  Adjust and service 

as required.

 

I. GENERAL OPERATION 

•     Read, understand, and follow all instructions in the 

manual and on the machine before starting.

•         Only allow responsible adults, who are familiar with the 

in struc tions, to operate the machine.

•         Clear the area of objects such as  rocks, toys, wire, etc.,  

which could be picked up and thrown by the blade.

•      Be sure the area is clear of other people before mow-

 ing.  Stop machine if anyone enters the area.

•      Never carry passengers.
•     Do not mow in reverse unless absolutely necessary.  

Always look down and behind before and while back-
 ing.

•      Be aware of the mower discharge direction and do not 

point it at anyone.  Do not operate the mower without 
either the entire grass catcher or the guard in place.

•      Slow down before turning.
•     Never leave a running machine unattended.  Always 

turn off blades, set parking brake, stop engine, and 
remove keys before dismounting.

•      Turn off blades when not mowing.
•     Stop engine before removing grass catcher or un-

 clog ging chute.

•      Mow only in daylight or good artifi cial light.
•      Do not operate the machine while under the infl uence 

of alcohol or drugs.

•      Watch for traffi c when operating near or crossing road-

 ways.

•      Use extra care when loading or unloading the machine 

into a trailer or truck.

•         Data indicates that operators, age 60 years and above, 

are involved in a large percentage of riding mower-re-
lated injuries.  These operators should evaluate their 
ability to operate the riding mower safely enough to 
protect them selves and others from serious injury.

•     Keep machine free of grass , leaves or other debris 

build-up which can touch hot exhaust / engine parts 
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. 
Clean any oil or fuel spillage before operating or 
storing the machine. Allow machine to cool before
storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and 
tipover accidents, which can result in severe injury or death.  
All slopes require extra caution.  If you cannot back up the 
slope or if you feel uneasy on it, do not mow it.

DO:

•      Mow up and down slopes, not across.
•      Remove obstacles such as rocks, tree limbs, etc.
•      Watch for holes, ruts, or bumps.  Uneven terrain could 

overturn the machine.  

Tall grass can hide obstacles.

•     Use slow speed.  Choose a low gear so that you will 

not have to stop or shift while on the slope.

•      Follow the manufacturer’s recommendations for wheel 

weights or counterweights to improve stability.

•         Use extra care with grass catchers or other at tach ments.  

These can change the stability of the machine.

•     Keep all movement on the slopes 

slow and gradual.  

Do not make sudden changes in speed or direction.

•      Avoid starting or stopping on a slope.  If tires lose trac-

tion,  disengage the blades and proceed slowly 

straight 

down the slope.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: 

 THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS.  FAILURE 

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

Summary of Contents for 192666

Page 1: ...ODEL NO PO15538D 15 5 HP 38 Inch Lawn Tractor For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 192666 4 26 04 MH PRINTED IN U S A ...

Page 2: ...he machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Be aware of the mower discharge direction and do not point it a...

Page 3: ...r the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watchforholes ruts orbumps Uneventerraincouldoverturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you wi...

Page 4: ...ble you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Storage sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used ...

Page 5: ...eering Boot Steering Wheel Adapter 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Keys 1 Lock Washer 1 2 Steering Extension Shaft 1 Large Flat Washer 1 Oil Drain Tube For Future Use 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 ...

Page 6: ...ton Remove end panels and lay side panels flat Check for any additional loose parts or cartons and remove Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightne...

Page 7: ...er people and objects Be sure all the above assembly steps have been com pleted Check engine oil level and fill fuel tank with gasoline Sit on seat in operating position depress clutch brake pedal and set the parking brake Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Starttheengine Afterenginehasstarted movethrottle c...

Page 8: ...HE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure ...

Page 9: ...uld result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoide...

Page 10: ...f THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position GEARSHIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor LIFT...

Page 11: ...approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip withtheenginenotrunning Theseheightsareapproximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and...

Page 12: ...nt slowly release parking brake and clutch brake pedal Make all turns slowly TO TRANSPORT Raiseattachmentlifttohighestpositionwithattachment lift control When pushing or towing your tractor be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed...

Page 13: ...ad restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temper...

Page 14: ...t_sch tractore new1 LUBRICATION CHART 01964 FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE SPINDLE ZERK SPINDLE ZERK GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE L...

Page 15: ...E OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TOADJUSTBRAKE intheServiceandAdjustments section of this manual TIRES Maintainproperairpressureinalltires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep rut...

Page 16: ...place spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual TO CHANGE ENGINE OIL See Fig 10 and 11 Determine temperature range expected before oil change All oil must meet API service classification SG SL Be sure tractor is on level surface Oil will d...

Page 17: ...ngine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower IN LINE FUEL FILTER See Fig 12 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sec tions Place n...

Page 18: ... belt off engine pulley Removesmallretainerspring andremoveclutchspring off pulley bolt Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift l...

Page 19: ...he mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its high est position Checkadjustmentonrightsideoftractor Measuredistance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that both front links are equal in length If links are not equal in lengt...

Page 20: ... gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake Place gear shift lever in neutral N position Therearwheelsmustlockandskidwhenyoutrytomanually push the tractor forward If the rear wheels rotate the brake needs to be adjuste...

Page 21: ...JUSTMENTS FIG 21 00663 RETAINING RING WASHERS SQUARE KEY REAR WHEEL ONLY AXLE COVER TO REMOVE WHEEL FOR REPAIRS See Fig 21 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassemble On rear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ...

Page 22: ...ts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 02603 FIG 23 FIG 24 SEAT PAN 02602 KEPS NUT HEX BOLT POSITIVE RED CABLE NEGATIVE BLACK CABLE TERMINAL COVER ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine man...

Page 23: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 24: ...Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Fault...

Page 25: ... Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades us...

Page 26: ...d for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to...

Page 27: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

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