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16

MAINTENANCE

FIG. 9

TO SHARPEN BLADE (See Fig. 10)

NOTE:

  We do not recommend sharpening blade - but if 

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced.  An un-
 bal anced blade will cause excessive vibration and even tual 
dam age to mower and engine.
•      The blade can be sharpened with a fi le or on a grind-

ing wheel.  Do not attempt to sharpen while on the 
mower.

•      To check blade balance, you will need a 5/8" diameter 

steel bolt, pin, or a cone balancer.  (When using a 
cone balancer, follow the instructions supplied with 
bal anc er.)

NOTE: 

 Do not use a nail for balancing blade.  The lobes of 

the center hole may appear to be centered, but are not.
•         Slide blade on to an unthreaded portion of the steel bolt 

or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal 
position.  If either end of the blade moves downward, 
sharpen the heavy end until the blade is balanced.

MANDREL
ASSEMBLY

BLADE

TRAILING
EDGE UP

LOCK WASHER

BLADE BOLT 

BLADE REMOVAL (See Fig. 9)

•     Raise mower to highest position to allow access to 

blades.

•      Remove blade bolt, lock washer and fl at washer se cur ing 

blade.

•      Install new or resharpened blade with trailing edge up 

towards deck as shown.

IMPORTANT:

 TO ENSURE PROPER ASSEMBLY, CENTER 

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL 
ASSEMBLY.

•     Reassemble blade bolt, lock washer and fl at washer 

in exact order as shown.

•      Tight en blade bolt se cure ly (27-35 Ft. Lbs. torque).

IMPORTANT

:   BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS 

REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN 
IN THE REPAIR PARTS.

FLAT WASHER

CENTER 
HOLE

STAR

TRACTOR

Always observe safety rules when per form ing any main-
 te nance.

BRAKE OPERATION

If tractor requires more than fi ve (5) feet to stop at highest 
speed in high est gear on a level, dry concrete or paved 
surface, then brake must be checked and ad just ed. (See 
“TO ADJUST BRAKE” in the Ser 

vice and Ad just ments 

section of this manual).

TIRES

•         Maintain proper air pressure in all tires (See “PROD UCT 

SPEC I FI CA TIONS” section of this man ual).

•      Keep tires free of gasoline, oil, or insect control chemi-

 cals which can harm rubber.

•     Avoid stumps, stones, deep ruts, sharp objects and 

other hazards that may cause tire damage.

NOTE: 

To seal tire punctures and pre vent fl at tires due to 

slow leaks, tire sealant may be purchased from your local 
parts dealer. Tire sealant also pre vents tire dry rot and 
corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OP-
ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems 
are work ing properly.  If your tractor does not function as 
described, repair the problem immediately.
•      The engine should not start unless the brake pedal is 

fully de pressed, and the attachment clutch con trol is 
in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM
•         When the engine is running, any attempt by the op er a tor 

to leave the seat without fi rst setting the parking brake 
should shut off the engine.

•      When the engine is running and the at tach ment clutch 

is engaged, any attempt by the operator to leave the 
seat should shut off the engine.

•     The attachment clutch should never operate unless 

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM
•      When the engine is running with the ignition switch in 

the engine "ON" position and the at tach ment clutch 
engaged, any attempt by the operator to shift into 
reverse should shut off the engine.

•      When the engine is running with the ignition switch in 

the ROS "ON" position and the at tach ment clutch en-
gaged, any attempt by the operator to shift into reverse 
should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp.  Re place 
bent or damaged blades.

CAUTION:  Use only a replacement blade 
approved by the manufacturer of your 
tractor. Using a blade not approved 
by the manufacturer of your tractor is 
hazardous, could damage your tractor 
and void your warranty.

828

ROS "ON" POSITION

ENGINE "ON" POSITION
(NORMAL OPERATING)

Summary of Contents for 194993

Page 1: ...YE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 194993 10 28 04 RD Printed in U S A 02139 ...

Page 2: ... parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic w...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...ing caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws i...

Page 5: ...K Steering Wheel Steering Wheel Insert 1 Large Flat Washer Steering Wheel Adapter Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Hex Bolt 1 4 28 x 1 1 4 1 Hex nut 1 2 20 Steering Sleeve ...

Page 6: ...rd Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to...

Page 7: ...and set the parking brake Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Starttheengine Afterenginehasstarted movethrottle control to idle position Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear Slowly release clutch brake pedal and slowly drive tractor off skid Apply brake...

Page 8: ...ODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to...

Page 9: ...s injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in mi...

Page 10: ...ects the speed and direction of the tractor IGNITION SWITCH Used for starting and stopping the engine Our tractors conform to the safety standards of the American National Standards Institute FIG 4 PARKING BRAKE CLUTCH BRAKE PEDAL THROTTLE CHOKE CONTROL GEAR SHIFT LEVER ATTACHMENT LIFT LEVER LIFT LEVER PLUNGER IGNITION SWITCH ATTACHMENT CLUTCH SWITCH ROS ON POSITION HEIGHT ADJUSTMENT INDICATOR LIG...

Page 11: ...UR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 5 The position of the attachment lift lever determines the cutting height Grasp lift lever Press plunger with thumb and move lever to desired position The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip withtheenginenotrunning Theseheightsareapproximate and may vary depending upon soil co...

Page 12: ...utch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Depress clutch brake pedal all the way down and hold Withenginerunning turnignitionkeycounterclockwise to ROS ON position Look down and behind before backing 02828 ROS ON POSITION ENGINE...

Page 13: ...our tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose tractio...

Page 14: ...ug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain an...

Page 15: ...ing under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions E N G I N E Replace Oil Filter If equipped Check Transaxle Cooling Check V Belts Replace Fuel Filter 3 2 2 2 2 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum Do no...

Page 16: ...ted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintainproperairpressureinalltires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to ...

Page 17: ...m which is suf ficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of elec...

Page 18: ...th arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FIG 13 FUEL FILTER CLAMP CLAMP AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual ENGINE OIL FILTER Replace the engine oil filter every season or every other o...

Page 19: ...lift lever forward to lower mower to its lowest position Roll belt off electric clutch pulley Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT If ...

Page 20: ...n equal number of turns FIG 18 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH FIG 17 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 15 and 16 Raise mower to its high...

Page 21: ...ct a qualified service center WITH PARKING BRAKE ENGAGED 1 1 2 JAM NUT OPERATING ARM NUT A 01516 STATIONARY IDLER TRANSAXLE PULLEY ELECTRIC CLUTCH CLUTCHING IDLER CLUTCH LOCATOR CLUTCH WIRE HARNESS TO REPLACE MOTION DRIVE BELT See Fig 21 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove...

Page 22: ...eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOURTRACTOR IS EQUIPPEDWITH A 12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USEYOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH ...

Page 23: ...CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash REPLACING BATTERY See Fig 25 WARNING Do not short battery terminals by allowing a wrench o...

Page 24: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 25: ...Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Fault...

Page 26: ...el speed too fast 2 Shift to slower speed 3 Wet grass 3 Allow grass to dry before mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive b...

Page 27: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or...

Page 28: ...of the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet anyTecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehous...

Page 29: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 30: ...on of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its produ...

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