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19

SERVICE AND ADJUSTMENTS

FIG. 15

TRACTOR

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER 

VICE OR AD 

JUST -

MENTS:
 

  Depress clutch/brake pedal fully and set parking brake.

 

  Place motion control lever in neutral (N) position.

 

  Place attachment clutch  in “DISENGAGED” position.

 

  Turn ignition key  to “STOP” and remove key.

 

  Make sure the blades and all moving parts have completely stopped.

 

  Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  

 with 

plug.

02696

SUSPENSION
ARMS

RETAINER SPRINGS
(BOTH SIDES)

RETAINER SPRING

ANTI-SWAY BAR

HOUSING GUIDE

FRONT LINK

COLLAR

ENGINE PULLEY

LARGE RETAINER 
SPRING

CLUTCH SPRING

SMALL RETAINER SPRING

BRACKET

SQUARE HOLE

TO REMOVE MOWER (See Fig. 15)

Mower will be easier to remove from the right side of 
tractor.
•      Place attachment clutch in “DIS EN GAGED” position.
•      Move attachment lift lever forward to low er mower to 

its lowest po si tion.

•      Roll belt off engine pulley.
•         Remove small retainer spring, and remove clutch spring 

off pulley bolt.

•         Remove large retainer spring, slide col lar off and push 

housing guide out of brack et.

•      Disconnect anti-swaybar from chas sis bracket by re-

mov ing re tain er spring.

•      Disconnect suspension arms from rear deck brackets 

by removing retainer springs.

•      Disconnect front links from deck by re mov ing retainer 

springs.

•      Raise lift lever to raise suspension arms. Slide mower 

out from under tractor.

IMPORTANT:

 IF AN ATTACHMENT OTHER THAN THE MOWER 

DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE 
FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE 
HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 15)

•      Raise attachment lift lever to its high est position.
•      Slide mower under tractor with defl ector shield to right 

side of tractor.

•      Lower lift lever to its lowest po si tion.
•     Connect front links to mower deck and secure with 

retainer springs..

•     Connect suspension arms to rear deck brackets and 

secure with retainer springs.

•     Connect anti-swaybar to chassis bracket and secure 

with retainer spring.

•         Push clutch cable housing guide into bracket, slide col-

lar onto guide and secure with large retainer spring.

•      Place fl at washer and clutch spring on idler pulley bolt 

and secure with small retainer spring.

•      Install belt onto engine pulley.

DEFLECTOR SHIELD

SMALL RETAINER SPRING

CLUTCH SPRING

FLAT WASHER

Summary of Contents for 196085

Page 1: ...YE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 196085 11 23 04 RD Printed in U S A 02139 ...

Page 2: ...parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic wh...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...tions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenace and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and shoul...

Page 5: ...eering Wheel Steering Wheel Insert 1 Large Flat Washer Steering Wheel Adapter Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Steering Sleeve 1 Hex Bolt 1 4 28 x 1 1 4 1 Hex nut 1 2 20 ...

Page 6: ...rd Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to...

Page 7: ...ve been com pleted Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual Sit on seat in operating position depress clutch brake pedal and set the parking brake Place motion control lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest positio...

Page 8: ... Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiri...

Page 9: ...s injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in mi...

Page 10: ... cold engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off HEIGHTADJUSTMENTKNOB Usedtoadjustthemower cutting height LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE IGNITION SWITCH THROTTLECONTROL ROS ON POSITION MOTION CONTROL LEVER CLUTCH BRAKE PEDAL FIG 4 FREE WHEEL CONTROL ATTACHMENT CLUTCH LEVER IGNITION SWITCH Used for starting a...

Page 11: ...g 5 The cutting height is controlled by turning the height ad justment knob in desired direction Turn knob clockwise to raise cutting height Turn knob counterclockwise to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with theenginenotrunning Theseheightsareapproximateand may vary depending upon soil conditions he...

Page 12: ...SITION 01423 TO ADJUST GAUGE WHEELS See Fig 6 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD J...

Page 13: ...e engine or carburetor cleaner products in the fuel tank or permanent damage may occur Transmission Engaged Transmission Disengaged Avoid stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move motion control lever to neutral N posit...

Page 14: ...es NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system Move motion control lever to neutral N position Shut off engine and set parking brake Engage transmission by placing freewheel control in engaged position See TO TRANSPORT in this sec tion of manual Sitting in the tractor seat start engine After the engine is running move th...

Page 15: ...n high ambient temperatures 2 Service more often when operating in dirty or dusty conditions E N G I N E Replace Oil Filter If equipped Check Transaxle Cooling Check V Belts Replace Fuel Filter 3 2 2 2 2 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten 1 1 2 2 4 5 C...

Page 16: ...CIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PR...

Page 17: ...TO CHANGE ENGINE OIL See Figs 12 and 13 Determine temperature range expected before oil change All oil must meet API service classification SG SL Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove yellow cap from end of drain valve and insta...

Page 18: ...out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not ru...

Page 19: ...ing slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK I...

Page 20: ...ch other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting FRONT TO BACK ADJUSTMENT See Figs 18 and 19 IMPORTANT DECK MUST BE LEVEL ...

Page 21: ...t nut A Engage transmission by placing freewheel control in transmission engaged position Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact a qualified service center 1 9 16 ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSMISSI...

Page 22: ...lly charged battery RED cable last from both batteries TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right whenwheelsarepositionedstraightforward removesteer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on yourtractor Ifdamagehasoccurredtoa...

Page 23: ...ontrol has been preset at the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment FIG 27 REPLACING BATTERY See Fig 26 WARNING Do not short battery ...

Page 24: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 25: ...ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solen...

Page 26: ... pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mow...

Page 27: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or...

Page 28: ...28 SERVICE NOTES ...

Page 29: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 30: ...on of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its produ...

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