Poulan Pro 404402, Operator'S Manual

Page 1: ...YE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 404402 02 09 06 VB Printed in U S A 03076 ...

Page 2: ...arking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic whe...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...ell trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenan...

Page 5: ...cated on label L label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions L FIG 2 ADJUST SEAT See Fig 2 Sit in seat Lift up adjustment lever A and slide seat until a com fortable position is reached which allows you to press brake pedal all the way down Release lever to lock seat in position N...

Page 6: ...gaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USEYOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operatin...

Page 7: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Page 8: ...ine speed E ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor at...

Page 9: ...actor secure B C STOPPING MOWER BLADES To stop mower blades push attachment clutch switch in to disengaged position O GROUND DRIVE To stop ground drive depress brake pedal all the way down ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause en gine to backfire Turn ignitio...

Page 10: ...E WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck FIG 8 FIG 9 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut o...

Page 11: ...NOTE Service reminder runs when the ignition key is in any position but STOP For accurate reading be sure key remains in the STOP position when engine is not running WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary...

Page 12: ... a few seconds and then continue to push the control in slowly This may requireanenginewarm upperiodfromseveralseconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Beforedrivingtheunitincoldweather thetransmission should be warmed up as follows Be sure the tractor is on level ground Release the parking brake and let the brake slowly return to operating position Al...

Page 13: ...w in the opposite direction making left hand turns until finished See Fig 12 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at ...

Page 14: ...oes not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At ...

Page 15: ...ion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisru...

Page 16: ...esultinincreased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap d...

Page 17: ...e type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower IN LINE FUEL FILTER See Fig 16 The fuel filter should be replaced once ea...

Page 18: ...nect mower suspension arm A from chassis and rear lift link C from rear mower bracket D remove retainer springs and washers Go to other side of mower and disconnect the suspen sion arm and rear lift link CAUTION After rear lift links are dis connected the attachment lift lever will be spring loaded Have a tight grip on lift lever when changing position of the lever From right side of mower disconn...

Page 19: ... into hole in transmission bracket T 02995 S T A 02996 D FIG 18 02965 02 05 1 A 02965 NOTE Besuremowersidesuspensionarms A arepointing forward before sliding mower under tractor Slide mower under tractor until it is centered under tractor ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS Position hole in arm over pin B on outside of tractor chassis and secure with washer and retainer spring A B FIG 2...

Page 20: ...ge belt tension rod K on locking bracket L CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly Raise attachment lift lever to highest position If necessary adjust gauge wheels before operating mower as shown in the Operation section of this manual FIG 23 02948 A Turn nut left to lower mower Turn nut right to raise mower FIG 24 Repeat on opposite side of tractor Tur...

Page 21: ...e best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to highest position Position any blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the ...

Page 22: ...uide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers Disconnect clutch wire harness A Remove anti rotation link B on right side of tractor Remove belt from stationary idler C and clutching idler D Remove belt from centerspan idler E Pull belt slack toward ...

Page 23: ... skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion FIG 31 RETAINING RING WASHERS SQUARE KEY REAR WHEEL ONLY AXLE CO...

Page 24: ...eplace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located be...

Page 25: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 26: ... Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Chec...

Page 27: ... air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower d...

Page 28: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or...

Page 29: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 30: ...on of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its produ...