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6

ASSEMBLY

CHECK TIRE  PRESSURE

The tires on your tractor were overinfl ated at the factory 
for shipping purposes.  Correct tire pressure is important 
for best cutting performance.
•      Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly 
leveled.  See “TO LEVEL MOWER HOUSING” in the Service 
and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL 
BELTS

See the fi gures that are shown for replacing motion and 
mower blade drive belts in the Service and Adjustments 
sec tion of this manual.  Verify that the belts are routed 
cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that 
the brake is operating properly.  See “TO CHECK BRAKE” 
in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE YOUR NEW  TRAC TOR, WE 
WISH TO ASSURE THAT YOU RECEIVE THE BEST PER-
FORMANCE AND SATISFACTION FROM THIS QUALITY 
PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

    All assembly instructions have been com plet ed.

    No remaining loose parts in carton.

    Battery is properly prepared and charged. 

    Seat is adjusted comfortably and tightened securely.

    All tires are properly infl ated.  (For shipping purposes, 

the tires were overinfl ated at the factory).

   Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results.  (Tires must be 
properly infl ated for leveling).

     Check mower and drive belts.  Be sure they are routed 

properly around pulleys and inside all belt keepers.

     Check wiring.  See that all connections are still secure 

and wires are properly clamped.

   Before driving tractor, be sure free wheel control is in 

“transmission engaged” position (see “TO TRANS-
 PORT” in the Operation section of this man u al).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY 
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT 
ITEMS:

    Engine oil is at proper level.

   Fuel tank is fi lled with fresh, clean, regular unleaded 

gasoline.

   Become familiar with all controls, their location and 

function.  Operate them before you start the engine.

    Be sure brake system is in safe operating condition.

✓   

Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the 
Operation and Maintenance sections in this manual).

✓   

 It is important to purge the transmission before op er -
at ing your tractor for the fi rst time.  Follow proper start-
ing and transmission purging instructions (See “TO 
START EN GINE” and “PURGE TRANSMISSION” in 
the Op er a tion section of this manual).

•      Roll tractor forward off skid.
•         Remove banding holding the defl ector shield up against 

tractor.

TO DRIVE TRAC 

TOR OFF SKID (See Op-

 er a tion section for location and function of 
con trols)

•      Be sure all the above assembly steps have been com-

pleted.

•      Check engine oil level and fi ll fuel tank with gasoline.
•     Place freewheel control in "trans 

mis sion engaged" 

position (see "TO TRANSPORT" in Operation section 
of this manual).

•      Sit on seat in operating position, depress brake pedal 

and set the parking brake.

•      Raise attachment lift lever to its highest position.
•      Remove key from bag and start the engine (see "TO 

START ENGINE" in the Operation section of this man-
ual). After engine has started, move throttle control to 
idle (slow) position.

•      Release parking brake.
•     Slowly depress forward drive pedal and drive tractor 

off skid.

•      Apply brake to stop tractor and set park ing brake.
•      Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

Summary of Contents for 404630

Page 1: ...EYE PROTECTION DURING OPERATION Visit our website www poulan com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 404630 01 19 06 TR Printed in U S A 03076 ...

Page 2: ...arking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic whe...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...nicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age ...

Page 5: ...eat pan to raised position If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in the Maintenance section of this manual for charging instructions HEX BOLT NEGATIVE BLACK CABLE POSITIVE RED CABLE KEPS NUT TERMINAL COVER DISCARD TERMINAL PROTECTIVE CAPS NOTE You may now roll or dr...

Page 6: ...ng tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USEYOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you...

Page 7: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Page 8: ...gine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON PO SITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor a...

Page 9: ...rive depress brake pedal all the way down ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause en gine to backfire Disengaged Position Attachment Clutch Engage Position Turn ignition key F to STOP position and remove key Always remove key when leaving tractor to prevent una...

Page 10: ...uge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely Repeat for all installing gauge wheel in same adjust ment hole FIG 8 FIG 9 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off ...

Page 11: ...on TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake To restart movement slowly release parking brake and brake pedal Slowly d...

Page 12: ...oughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins t...

Page 13: ...rass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment bei...

Page 14: ...actor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this man...

Page 15: ...king properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the parking brake should shut off the engine When the en...

Page 16: ...hen warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove yellow cap from end of drain valve and install the drain tube onto the fitting 02463 CLOSED AND LOCKED POSITION YELLOW CAP DRAIN TUBE OIL DRAIN VALVE FIG 15 Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain v...

Page 17: ...n fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP FUEL FILTER CLAMP FIG 16 CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend usin...

Page 18: ...e retainer springs and washers Go to other side of mower and disconnect the suspen sion arm and rear lift link CAUTION After rear lift links are dis connected the attachment lift lever will be spring loaded Have a tight grip on lift lever when changing position of the lever Slide mower out from under right side of tractor IMPORTANT If an attachment other than the mower deck is to be mounted on the...

Page 19: ...tion If necessary adjust gauge wheels before operating mower as shown in the Operation section of this manual 02948 A Turn nut left to lower mower Turn nut right to raise mower FIG 22 TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VI...

Page 20: ...til front tip of blade is 1 8 to 1 2 lower than the rear tip Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut TO REPLACE MOWER DRIVE BELT See Fig 26 MOWER DRIVE BELT REMOVAL Park tractor on a level surface Engage parking brake Lower attachment lift lever to its lowest position Remove any dirt or grass clippings which may have accumulated around mandre...

Page 21: ...occurred to affect the factory set front wheel toe in or camber contact a qualified service center TO REPLACE MOTION DRIVE BELT See Fig 27 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and posi...

Page 22: ...m the fully charged battery RED cable last from both batteries FIG 29 WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 30 Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion REPLACING BATTE...

Page 23: ...MBLY See Fig 31 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure 03075 HEADLIGHT WIRE CONNECTOR HOOD ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO A...

Page 24: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 25: ... Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Chec...

Page 26: ... air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower d...

Page 27: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or...

Page 28: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 29: ...29 NOTES ...

Page 30: ...tion of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan com support asp NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its product...

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