Poulan Pro 407139, Owner'S Manual

Page 1: ...N DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 407139 Rev 1 05 25 06 rad TR Printed in U S A 02227_PL_LT_CRD ...

Page 2: ...ndandcauseyou to lose control of your tractor Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 6...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...tor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under the Maintenance and Storage sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covere...

Page 5: ...lat Washer Steering Boot Steering Wheel Adapter 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube For Future Use 2 Hex Bolts 1 4 20 x 3 4 2 Keps Nut 1 4 20 Battery 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer Steering Extension Shaft ...

Page 6: ...ected firsttopreventsparkingfromaccidental grounding If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in the Maintenance section of this manual for charging instructions Remove battery cover Remove terminal protective caps and discard 0 2 8 2 3 LOWER STEERING SHAFT STEERING BO...

Page 7: ...ry cover for Inspection for secure connections to tighten hard ware Inspection for corrosion Testing battery Jumping if required Periodic charging NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid WARNING Beforestarting read understandandfollow all instructions in the Operation section of this manual Be sure tracto...

Page 8: ...er tube Slide the bagger dump handle through the hole in the bagger top install the clevis pin 10 x 44mm and secure with retainer spring FIG 4B Using the nuts and flat washers removed from tractor back plate install the bagger support tube to the back plate as shown Tighten securely Install the two upper support brackets through the back plate and to the chassis install the clevis pin 10x17mm and ...

Page 9: ...nuts securely Reinstall the bagger assembly and check the bagger to fender fit If necessary repeat the procedure until proper fit is attained After proper fit is attained remove bagger from trac tor and install bagger latch 4 to tractor back plate as shown Tighten securely TO ASSEMBLE AND INSTALL MULCHER PLUG See Fig 8 Remove spring retainer and pin from handle Insert plug into handle Make sure th...

Page 10: ...d tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are ...

Page 11: ... safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the alert sy...

Page 12: ...ransmission for pushing or slowly towing the tractor with the engine off IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off MOTION CONTROL LEVER Selects the speed and direction of tractor PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERA...

Page 13: ... The heights are measured from the ground to the blade tip with theenginenotrunning Theseheightsareapproximateand may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth F...

Page 14: ...er with attachment lift control Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowerssoequipped orthedeflector shield in place Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual With mower in de...

Page 15: ...below When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Beforedrivingtheunitincoldweather thetransmission should be warmed up as follows Be sure t...

Page 16: ...r in neutral Release the parking brake and let the clutch brake slowly return to operating position Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture ...

Page 17: ...scharge deflector to allow mower to operate You are now ready to begin mulching BAGGING see Fig 18 Place deck into the high cut position Remove the rear discharge deflector or mulching plug Insert the discharge chute into the opening in the backplate and onto the mower deck adaptor Attachthechutetothetractorbyhookingthetwostraps to the flange of the chute NOTE Thestraphookmustgothroughthedischarge...

Page 18: ...il filter 1 2 maint_sch tractore ROS e BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Lubrication Chart Check Brake Operation Check Battery Level Check Tire Pressure Clean Battery and Terminals MAINTENANCE SCHEDULE Check for Loose Fasteners Check Replace Mower Blades Check Operator Presence ROS Systems Check Transaxle Cooling Check V Belts C...

Page 19: ...rom your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control ...

Page 20: ...st then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly Reinstall battery See CONNECT BATTERY in the Assembly section of this manual 02463 CLOSED AND LOCKED POSITION YELLOW CAP DRAIN TUBE OIL DRAIN VALVE TO CHANGE ENGINE OIL See Fig 22 Dete...

Page 21: ... Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower Unlock drain valve by pushing inw...

Page 22: ...iner springs Placethesuspensionarmsonmowerpins ifnecessary rock and raise front of mower to align mower pins with the holes in suspension arms Retain with double loop retainer spring loop down as shown Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring Raise deck to highest position TO LEVEL MOWER HOUSING Adjust the mower while tractor is parke...

Page 23: ... in length If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns Whendistance D is1 8 to1 2 loweratfrontthanrear tighten nuts F against trunnion on both front links BOTH FRONT LINKS MUST BE EQUAL IN LENGTH 01267 FIG 25 01553 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG 26 00598 A A BOTTOM EDGE ...

Page 24: ...ctor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE Depress clutch brake pedal all the way down and en gage parking brake Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 9 16 loosen jam nut and turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A Engage transmission...

Page 25: ...EDWITH A 12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USEYOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis ConnectoneendoftheBLACKcabletotheNEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to...

Page 26: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 27: ...ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solen...

Page 28: ...erside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass leaves and trash around mandrels Headlight s not working 1 Switch is OFF 1 Turn switch ON if...

Page 29: ...MOVABLE CONNECTIONS 87 87A 85 86 30 RELAY 03134_403620 WITH LIGHTS ATT MENT CLUTCH CLUTCH OFF OPERATOR PRESENCE RELAY 1 85 86 30 87 87A SEAT SWITCH NOT OCCUPIED GROUNDING CONNECTOR OPERATOR PRESENCE RELAY 2 85 86 30 87 87A 03134 LIGHT SWITCH REVERSE SWITCH WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING...

Page 30: ...30 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 ELECTRICAL 33 30 28 26 24 42 43 25 41 27 27 27 40 403620 29 94 93 92 34 46 46 16 58 59 2 1 27 66 81 22 21 16 ...

Page 31: ... 27 49 Switch Seat 30 532 19 33 50 Switch Ignition 33 532 14 04 01 Key Ignition 34 532 11 07 12 Switch Light Reset B B Red 40 532 40 36 20 Harness Ignition 41 871 11 04 08 Bolt Flk Fin Hex 1 4 20 unc x 1 2 42 532 13 15 63 Cover Terminal Red 43 532 19 25 07 Solenoid 46 532 19 81 38 Gauge Service Reminder Hrmtr Rect 58 532 16 94 19 Buzzer Crd 59 532 18 03 79 Switch FBI CRD 66 817 49 06 08 Screw Thdr...

Page 32: ...6 24 209 163 209 24 35 209 26 35 209 26 33 10 34 1 208 11 208 13 209 8 8 209 3 6 16 9 15 209 209 5 5 145 37 37 18 205 205 38 38 209 2 207 175 185 179 26 25 26 25 24 165 24 209 31 30 89 209 256 69 184 186 187 266 265 187 189 189 188 188 170 172 173 190 171 198 171 Chassis_Elite Pro_CRD_1 17 28 264 263 259 258 261 278 39 ...

Page 33: ...s Lh CRD 163 532 18 03 83 Bracket Exten Chassis Rh CRD KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 164 532 16 56 05 Support Battery CRD 165 532 18 13 56 Cover Battery 170 532 19 94 88 Backplate CRD 171 872 14 06 20 Bolt Rdhd Sqnk 3 8 16 x 2 1 2 Gr 5 172 819 13 20 16 Washer 13 32 x 1 1 4 x 16 Ga 173 873 51 06 00 Nut Keps Hex...

Page 34: ... 183 156 165 82 168 166 163 14 159 161 207 158 171 112 21 8 10 167 83 162 29 28 53 36 35 27 252 252 35 62 295 36 120 262 55 258 258 27 215 37 22 34 24 96 25 252 19 263 30 16 169 171 30 263 36 255 255 35 35 36 214 163 186 207 14 199 52 199 51 199 197 16 81 16 199 84 16 185 172 95 96 263 71 200 73 16 263 65 203 9 43 57 183 183 183 183 180 38 47 264 171 293 261 294 266 266 265 292 drive hydro_CRD_Las...

Page 35: ...her 17 32 x 3 4 x 16 Ga 84 532 17 00 07 Link Transaxle KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 95 532 17 00 15 Control Asm Bypass Hydro 96 532 12 47 88 Spring Retainer 1 112 819 09 12 10 Washer 9 32 x 3 4 x 10 Ga 120 873 90 06 00 Nut Lock Flg 3 8 16 unc 150 532 16 58 50 Bushing Bellcrank Grnd Dr 151 819 13 32 10 Washer 13 32 x 2 x 10 Ga 156 532 16 60 02 Washer Srrted 5 16 ID x 1 125 ...

Page 36: ... PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 STEERING ASSEMBLY 5 5 4 3 43 95 43 8 10 40 32 11 8 6 87 46 46 8 6 87 2 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 steering_pl lt_60 39 29 88 71 17 43 91 1 41 42 37 36 37 38 97 34 44 ...

Page 37: ...Nut 5 16 24 unf 36 532 15 50 99 Bushing Steering 37 532 15 29 27 Screw TT I0 32 x 5 x 3 8 Flange 38 532 19 46 03 Cap Wheel Steering 39 819 11 38 12 Washer 11 32 ID x 2 3 8 OD 12 Ga 40 873 54 06 00 Nut Crownlock 3 8 24 41 532 18 67 37 Adaptor Steering Wheel 42 532 16 96 33 Boot Steering Dash P L Mtl 43 532 12 17 49 Washer 25 32 x 1 1 4 x 16 Ga 44 532 19 07 52 Extension Steering 46 532 12 12 32 Cap ...

Page 38: ... Screw 3 8 16 x 1 5 9 819 13 16 14 Washer 13 32 x 1 x 14 Ga 10 532 19 55 30 Pan Pnt Seat blk 11 532 16 63 69 Knob Seat 12 532 17 46 48 Bracket Pnt Mounting Switch KEY PART NO NO DESCRIPTION 13 532 12 12 48 Bushing Snap Blk Nyl 50 Id 14 872 05 04 12 Bolt Rdhd Sht Nk 1 4 20 x 1 1 2 15 532 13 43 00 Spacer Split 16 532 12 12 50 Spring Cprsn 17 532 12 39 76 Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 532 17 18 5...

Page 39: ...8 37 Decal Saddle Brake Parking 20 532 16 62 86 Decal Deck Sch 92 CRD 21 532 18 78 11 Decal Enviro Deck 532 13 83 11 Decal Lift Handle 532 18 04 35 Decal Plate Rear 532 18 10 90 Pad Footrest R H 532 18 10 91 Pad Footrest L H 532 40 71 39 Manual Owner s KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 532 05 91 92 Cap Value Tire 2 532 06 51 39 Stem Value 3 532 10 62 22 Tire F Ts 15 x 6 0 6 S...

Page 40: ...40 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 78 23 45 14 38 engine bs 1cyl_48 62 ...

Page 41: ...m Fuel Top 33 532 12 34 87 Clamp Hose Blk 37 532 13 70 40 Line Fuel 38 532 18 16 54 Plug Drain Oil Easy 44 817 67 04 12 Screw Hexwsh thdrol 1 4 20 x 3 4 45 817 00 06 12 Screw Hexwsh Thdr 3 8 16 x 3 4 46 819 09 14 16 Washer 9 32 x 7 8 x 16 Ga 62 810 01 05 00 Washer Split 72 532 19 23 34 Screw Socket Hd 5 16 18 x 75 78 817 06 06 20 Screw 3 8 16 x 1 4 81 873 51 04 00 Nut Keps Hex 1 4 20 unc KEY PART ...

Page 42: ...0 16 69 14 15 2 18 46 46 45 9 41 130 1 19 5 6 3 46 44 33 32 30 30 28 31 21 25 21 31 32 33 30 30 30 2 18 17 27 55 124 40 41 36 26 23 124 36 84 41 40 56 61 24 21 21 21 4 21 10 68 32 36 36 32 36 36 92cm _deck elect CRD 34 21 117 119 116 118 2 185 67 158 4 2 _ c l u t c h _ m o d _ 7 152 2 21 21 35 118 117 116 119 ...

Page 43: ...upport Susp Frt CRD 27 532 16 55 68 Bracket Asm Susp RR 28 532 16 55 67 Bracket Asm Susp LR 30 532 17 39 84 Screw Thd Rolling Dod PT Hex 31 532 18 76 90 Washer Spacer Mower Vented 32 532 15 35 31 Mandrel Pulleys 33 532 40 02 34 Nut Flg Top Lock 34 532 40 01 07 Bracket Gauge Wheel Lf 35 532 40 01 06 Bracket Gauge Wheel Rf 36 532 14 67 63 Pulley Idler V Groove Dim 4 25 40 873 68 06 00 Nut Crownlock ...

Page 44: ... 1 x 21 Ga 6 532 12 01 83 Bearing Nylong 7 532 10 94 13 Grip Handle Bicycle 8 532 12 43 85 Button Plunger Black 11 532 16 58 29 Link Asm Lift L H 12 532 16 58 31 Link Asm Lift R H NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 13 532 12 46 70 Retainer Spring 15 532 17 32 88 Link Front 16 873 35 08 00 Nut Jam Hex 1 2 13 unc 17 532 17 56 89 Trunnion Blk Z...

Page 45: ...CT NO 960 61 01 57 BAGGER 8 4 5 4 6 6 1 47 21 22 22 20 24 31 43 32 9 9 12 17 19 19 19 19 19 51 53 52 41 41 37 37 38 38 38 38 39 17 11 10 11 44 15 15 36 36 16 16 14 14 28 7 7 3 15 15 15 46 50 25 50 46 49 49 3 7 Bagger Asy CRD _12 19 34 15 33 35 36_mulch plug CRD ...

Page 46: ...18 unc x 3 4 19 873 90 05 00 Nut Lock Hex Flange 5 16 18 20 532 18 88 47 Bracket Pivot RH 21 532 19 38 38 Bag Asm CRD 22 532 16 57 81 Bracket Side Bagger CRD 24 532 16 57 83 Tube Pivot Bagger CRD 25 532 19 37 05 Tube Front Bagger CRD 28 532 16 57 87 Grip Handle 31 532 16 94 84 Retainer Clip 32 532 12 68 75 Rivet Rd Hd Drilled 3 8 Dia 33 532 16 55 71 Plug Mulcher 34 532 16 55 70 Handle Mulcher 35 5...

Page 47: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 48: ...l Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your pro...