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•   Never operate the tiller without proper guards, plates, 

or other safety protective devices in place.

•   Keep children and pets away.
•  Do not overload the machine capacity by attempting 

to till too deep at too fast a rate.

• 

Never operate the machine at high speeds on slippery 

surfaces. Look behind and use care when backing.

•  Never allow bystanders near the unit.
•   Use only attachments and accessories approved by 

the manufacturer of the tiller.

•  Never operate the tiller without good visibility or light.
•   Be careful when tilling in hard ground. The tines may 

catch in the ground and propel the tiller forward.  If this 

occurs, let go of the handlebars and do not restrain the 

machine.

MAINTENANCE AND STORAGE

•  Keep machine, attachments, and accessories in safe 

work ing condition.

•  Check shear pins, engine mounting bolts, and other 

bolts at frequent intervals for proper tightness to be 

sure the equip ment is in safe working condition.

•   Never store the machine with fuel in the fuel tank inside 

a building where ignition sources are present, such 

as hot water and space heaters, clothes dryers, and 

the like. Allow the engine to cool before storing in any 

enclosure.

•  Always refer to the operator’s guide instructions for 

im por tant details if the tiller is to be stored for an ex-

tended period.

- IMPORTANT -

CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF 

ATTRACTING ATTENTION TO IMPORTANT OR CRIT I CAL 

IN FOR MA TION IN THIS MANUAL. 

IMPORTANT:  

USED TO ALERT YOU THAT THERE IS A 

POS SI BIL I TY OF DAM AG ING THIS EQUIP MENT.

NOTE:

   Gives essential information that will aid you to 

better understand, incorporate, or execute a particular set 

of instructions.

Look for this symbol to point out im-

 por tant safety precautions.  It means

CAUTION!!!  BE COME ALERT!!!  YOUR 

SAFE TY IS INVOLVED.

CAUTION:  Always disconnect spark 

plug wire and place wire where it can-

 not contact spark plug in order to pre-

 vent ac ci den tal starting when setting 

up, trans port ing, adjusting or making 

re pairs.

SAFETY RULES

Safe Operation Practices for Walk-Behind Powered Ro ta ry Tillers

TRAINING

• 

Read the Manual care ful ly. Be thor ough ly fa mil iar with 

the controls and the proper use of the equip ment. 

Know how to stop the unit and disengage the controls 

quickly.

•   Never allow children to operate the equipment. Never 

allow adults to op er ate the equipment without proper 

instruction.

•   Keep the area of operation clear of all persons, par-

 tic u lar ly small children, and pets.

PREPARATION

•  Thoroughly inspect the area where the equipment is 

to be used and remove all foreign objects.

•   Disengage all clutches and shift into neutral before 

starting the engine (mo tor).

•  Do not operate the equipment with out wearing ad e -

quate outer gar ments. Wear footwear that will im prove 

footing on slippery surfaces.

•   Handle fuel with care; it is highly flammable. 
•  Use an approved fuel container. 
•  Never add fuel to a running engine or hot engine. 
• 

Fill fuel tank outdoors with extreme care. Never fill fuel 

tank indoors.

•  Replace gasoline cap securely and clean up spilled 

fuel before restarting.

•  Use extension cords and receptacles as specified by 

the manufacturer for all units with electric drive motors 

or electric starting motors.

•   Never attempt to make any adjustments while the 

engine (motor) is running (except where specifically 

rec om mend ed by manufacturer).

OPERATION 

•   Do not put hands or feet near or under rotating parts.
•   Exercise extreme caution when op er at ing on or cross-

 ing gravel drives, walks, or roads. Stay alert for hidden 

hazards or traffic. Do not carry pas sen gers.

•   After striking a foreign object, stop the engine (motor), 

remove the wire from the spark plug, thoroughly in spect 

the tiller for any damage, and repair the damage before 

restarting and op er at ing the tiller.

•  Exercise caution to avoid slipping or falling.
•  If the unit should start to vibrate ab nor mal ly, stop the 

engine (motor) and check immediately for the cause. 

Vi bra tion is generally a warning of trouble.

•  Stop the engine (motor) when leaving the operating 

position.

• 

Take all possible precautions when leav ing the ma chine 

unattended.  Disengage the tines, shift into neutral, and 

stop the engine.

•   Before cleaning, repairing, or inspecting, shut off the 

engine and make certain all moving parts have stopped. 

Disconnect the spark plug wire, and keep the wire away 

from the plug to prevent accidental starting. Disconnect 

the cord on electric motors.

•   Do not run the engine indoors; exhaust fumes are 

dangerous.

WARNING

The engine exhaust from this product con tains 

chem i cals known to the State of Cal i for nia to 

cause cancer, birth defects, or other reproduc-

tive harm.

Summary of Contents for 418121

Page 1: ...AR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 418121 12 10 07 TH Printed in U S A ...

Page 2: ...stop the unit and disengage the controls quickly Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children and pets PREPARATION Thoroughly inspect the area where the equipment is to be used and remove all foreign objects Disengage all clutches and shift into neutr...

Page 3: ...bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgrasscovered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California a spark arrester is required by law Section 4442 of the Calif...

Page 4: ... been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness FRONT OPERATOR S POSITION LEFT RIGHT FIG 1 1 Hairpin Clip 1 Carriage Bolt 3 8 16 UNC x 1 Grade 5 1 Center Locknut 3 8 16 UNC...

Page 5: ...y is lowered into position HANDLE ASSEMBLY FIG 3 HANDLE ASSEMBLY GEARCASE NOTCH HANDLE LOCK VIEWED FROM R H SIDE OF TILLER LOOSEN HANDLE LOCK LEVER TO MOVE TIGHTEN HANDLE LOCK LEVER TO HOLD handles_34 CARRIAGE BOLT SLOT GEARCASE HANDLE LOCK FLAT WASHER HANDLE LOCK LEVER PIVOT BOLT LOCKNUT HANDLE BASE FIG 5 Rotate handle assembly down Insert rear carriage bolt first with bolt head on L H side of ti...

Page 6: ...clip through hole of shift rod to secure FIG 7 FIG 6 END OF CLUTCH CABLE CONTROL BAR CONTROL BAR BRACKET CONTROL BAR BRACKET CLUTCH CABLE ATTACH CLUTCH CABLE See Fig 6 Hook end of clutch cable through hole in control bar bracket CHECK TIRE PRESSURE The tires on your unit were overinflated at the factory for shipping purposes Correct and equal tire pressure is important for best tilling performance...

Page 7: ...ds of the American National Standards Institute CHOKE CONTROL Used when starting a cold engine DEPTH STAKE Controls depth at which tiller will dig DRIVE CONTROL BAR Used to engage tines LEVELING SHIELD Levels tilled soil OUTER SIDE SHIELD Adjustable to protect small plants from being buried RECOIL STARTER HANDLE Used to start the engine SHIFT LEVER Used to shift transmission gears SHIFT LEVER INDI...

Page 8: ...leaseorrocktiller forward and backward until are able to shift gears DEPTH STAKE See Fig 10 The depth stake can be raised or lowered to allow you more versatile tilling and cultivating or to more easily transport your tiller FIG 9 pth_stake_2 TILLING See Fig 11 Release depth stake pin Pull the depth stake up for increased tilling depth Place depth stake pin in hole of depth stake to lock in positi...

Page 9: ...ids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information Never use engine or carburetor cleaner product...

Page 10: ...eason to further condition the soil You will find tilling much easier if you leave a row un tilled between passes Then go back between tilled rows See Fig 14 There are two reasons for doing this First wide turns are much easier to negotiate than about faces Second the tiller won t be pulling itself and you toward the row next to it TINE SHEAR PINS The tine assemblies on your tiller are secured to ...

Page 11: ...ine operation Check for loose fasteners LUBRICATION Keep unit well lubricated See LUBRICATION CHART LUBRICATION CHART MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Engine Oil Level Change Engine Oil Oil Pivot Points Inspect Air Screen Inspect Spark Arrester Muffler Clean or Replace Air Cleaner Cartridge Clean Engine Cylinder Fins Replace Spark Plug B E F O R E E A C H U ...

Page 12: ...rature NOTE Although multi viscosity oils 5W 30 10W 30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 40 F 4 C Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tiller is not used for 25 hours in ...

Page 13: ... 1 oz of EP 1 Grease CLEANING Do not clean your tiller when the engine and transmission are hot We do not recommend using pressurized water garden hose etc to clean your unit unless the gasket area around the transmission and the engine muffler air filter and carburetor are covered to keep water out Water in engine will shorten the useful life of your tiller Clean engine wheels finish etc of all f...

Page 14: ...amage rubber TO REMOVE WHEEL See Fig 21 Place blocks under transmission to keep tiller from tipping Remove outer side shield by removing nuts A and B Removeinnersideshieldbyremovingnuts C and D Remove hairpin clip and clevis pin from wheel Remove wheel and tire Repair tire and reassemble tire_4 CLEVIS PIN INNER SIDE SHIELD OUTER SIDE SHIELD NUT D HAIRPIN CLIP NUT C NUT A NUT B FIG 21 HANDLE LOW PO...

Page 15: ...N GROOVE ON TOP OF IDLER PULLEY NOTE POSITION OF BELT TO GUIDES Check belt adjustment as described below Replace belt guard Reposition wheel and replace clevis pin and hairpin clip GROUND DRIVE BELT ADJUSTMENT See Fig 23 For proper belt tension the extension spring should have about 5 8 inch 16 mm stretch when drive control bar is in ENGAGED position This tension can be attained as follows Loosen ...

Page 16: ...To maintain the superb tilling performance of this machine the tines should be checked for sharpness wear and bending particularly the tines which are next to the transmission If the gap between the tines exceeds 3 1 2 inches 9 cm they should be replaced or straightened as necessary New tines should be assembled as shown in Fig 26 Sharpened tine edges will rotate rearward from above tine_3 TINE TI...

Page 17: ...throttle lever up until it touches high speed stop and hold in this position Tighten cable clamp screw securely TO ADJUST CARBURETOR Thecarburetorhasbeenpresetatthefactoryandadjustment should not be necessary However engine performance can be affected by differences in fuel temperature altitude or load If the carburetor does need adjustment contact your nearest authorized service center department...

Page 18: ...replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE FUEL SYST...

Page 19: ...nd clean carburetor 6 Stale or dirty fuel 6 Empty fuel tank and refill with fresh gasoline 7 Water in fuel 7 Empty fuel tank and carburetor and refill tank with fresh gasoline 8 Clogged fuel tank 8 Remove fuel tank and clean 9 Spark plug wire loose 9 Connect and tighten spark plug wire 10 Dirty engine air screen 10 Clean engine air screen 11 Dirty clogged muffler 11 Clean replace muffler 12 Carbur...

Page 20: ...20 SERVICE NOTES ...

Page 21: ...nstructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts tines tine adapters normal wear normal adjustments stan dard hardware and normal maintenance 6 In the event you have a claim under this Warranty you...

Page 22: ... b Description of part For Technical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE PoulanProprovidespartsandservicethroughitsauthorizeddistributorsanddealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the o...

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