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15

MAINTENANCE

BELTS

Check belts for deterioration and wear after every 50 hours 

of operation and replace if necessary. The belts are not 

ad just able. Replace belts if they begin to slip from wear. 

(See “TO REMOVE BELT COVER” in the Service and 

Adjustments section of this manual).
The belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

AUGER GEAR CASE

•  The gear case was filled with lubricant to the proper 

level at the factory. The only time the lubricant needs 

attention is if service has been performed on the gear 

case.

•  If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -

nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place -

ment of a suitable container. The unit tilted, resting on the 

frame with the left wheel removed, will help drain any oil 

trapped inside the engine. (See “TO REMOVE WHEELS” 

in the Service and Adjustments section of this manual).
1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug and place wire where it cannot 

come in contact with plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 

REMOVE WHEELS” in the Service and Adjustments 

section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. 

Be sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Disconnect spark plug wire 

from spark plug and place wire where it 

can not come in contact with plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least 

once a year if the snow thrower is not used for 25 hours 

in one year.
Check the crankcase oil level before starting the engine and 

after each five (5) hours of continuous use. Tighten oil fill 

cap / dipstick securely each time you check the oil level.

Summary of Contents for 422088

Page 1: ...WER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 422088 10 02 08 SR Printed in the U S A ...

Page 2: ... the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly in...

Page 3: ...ipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safe...

Page 4: ...oses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton ASSEMBL...

Page 5: ...ner spring install traction DRIVE control rod See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown 2 With top end of rod positioned under left side of control panel push rod down and insert top end of rod into hole in drive control bracket Secure wit...

Page 6: ...ket 4 Install 3 8 washer and locknut on threaded stud and tighten securely AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 With top end of rod positioned under rig...

Page 7: ...charge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon washer and 1 4 20 locknut as shown Tighten securely 3 Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown CHUTE DEFLECTOR CONTROL LEVER FIG 9 HOOK BETWEEN HEX NUTS ON CHUTE ROTATER HE...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...d for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute TRACTION D...

Page 10: ...the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 12 FIG 11 FIG 13 FULL OFF SLOW FAST OPEN OFF TO CONTROL SNOW DISCHARGE See Fig 14 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge c...

Page 11: ...to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow USING THE CLEAN OUT TOOL See Fig 16 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impellerandallmovingpartshavestopped ...

Page 12: ...torage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur SCRAPER BAR See Fig 19 The scraper bar is not adjustable but is reversible After considerable use it may ...

Page 13: ...causeflooding preventingtheen ginefromstarting Ifyoudofloodtheengine waitafewmin utesbeforeattemptingtostartandDONOTpushtheprimer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whentheenginestarts releasetherecoilstarterhandle and slowly move the choke control to the OFF position Allow the engine to warm up for a few minutes Engine will not develop full power until i...

Page 14: ... schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SNOW THROWER ...

Page 15: ...annot come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engine 6 Install left wheel if removed for draining oil Be sure to install klick pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of this manu...

Page 16: ...spark plug Place wire where it cannot come in contact with plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug Replace safety ignition key IMPELLER SHEAR BOLTS The impe...

Page 17: ...a service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service centre department Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING ...

Page 18: ...or Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull recoil starter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER Remove ...

Page 19: ...osition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service centre department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasten...

Page 20: ...33 34 01 07 004 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty ...

Page 21: ...625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG 19 407761 GEARBOX COVER RH 20 407766 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1 00 24 407763 WORM GEAR 25 407764 AUGER SHAFT 26 189282 SQUARE KEY 27 407758 BEARING 28 174683 ...

Page 22: ...r and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 420478 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5 16 18 X 1 00 1 2 3 5x 4 5x 01 07 003 A 1 404930X505 AUGER HOUSING 2 404933X479 SCRAPER BAR 3 72270505 CARRIAGEBOLT5 16 18X 625 4 155377 NUT 5 1...

Page 23: ... O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 AUGER HOUSING IMPELLER ASSEMBLY 1 2 01 07 019 A 1 420497X479 AUGER ASSEMBLY 30 LH 2 420498X479 AUGER ASSEMBLY 30 RH ...

Page 24: ...ELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 179829 SHOULDER SCREW 9 179246 PLASTIC WASHER 10 191730 NUT 1 4 20 11 72250505 CARRIAGE BOLT 5 16 18 X 50 12 751153 NUT 5 16 18 13 184505 DEFLECTOR SPRING 14 420679 SERVICE PART DEFLECTOR CONTROL HEAD 15 420672 SERVICE PART DEFLEC...

Page 25: ...TION KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 2 01 15 005 A REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 CONTROL PANEL CHUTE 1 188303 STEER CABLE 2 74041024 SCREW 10 24 X 1 50 1 420337 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 420677 ROTATOR PIVOT BRACKET 5 420675 PULLEY PIVOT 6 420674 CABLE ASSEMBLY NOTES 1 ITEMS INDICATED WIT...

Page 26: ...d your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 01 05 004 B 1 2 4 4 4 4 3 REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 HANDLES 1 2 3 3 4 4 3 3 01 08 004 4 4 1 419798X479 LOOP HANDLE LH 2 419799X479 LOOP HANDLE RH 3 74780524 SCREW 5 16 18 X 1 50 4 751153 NUT 5 16 18 1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 150078 BOLT 5 16 18 X 750 4 17000616 SCREW 3...

Page 27: ... 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 420889X008 IMPELLER ROD ARM 6 412677 INTERLOCK ROD 7 421613 SPACER 8 169675 RETAINER 9 17060408 SCREW 1 4 20 X 50 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HANDLE KNOB 13 19131316 WASHER 3 8 14 72120618 CARRIAGE BOLT 3 8 16 X 2 ...

Page 28: ...id your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 HANDLES 1 2 3 4 5 6 5 7 8 9 10 01 12 001 A 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSEMBLY 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270506 CARRIAGE BOLT 5 16 18 X 75 9 155377 NUT 5 16 18 10 169...

Page 29: ... NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 HANDLES 1 2 3 4 5 4 5 7 6 01 10 007 B 1 182906 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHOULDERSCREW10 24X 625 5 175262 SCREW 10 24 X 1 25 6 178770 WIRE HARNESS 7 183784 BULB 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RET...

Page 30: ...rts Failure to do so could be hazardous damage your snow thrower and void your warranty 01 02 003 D 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15 14 16 20 19 21 44 17 18 32 33 34 33 42 24 22 24 4 43 50 49 51 52 53 54 55 56 67 49 51 57 58 52 64 4 1 2 7 35 35 65 23 23 23 59 63 61 62 66 60 48 49 45 47 46 15 11 ITEM 43 EXPLODED 68 69 70 71 72 73...

Page 31: ...28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SHIFTER BRACKET 37 180135 SPRING 38 402652 PLATE PIVOT ROD 39 12000007 E RING 375 40 184471 SHOULDER SCREW 41 410877 BOTTOM PAN 42 413429X479 SPRING BRACKET 43 402689 DRIVE PLATE ASSEMBLY 44 414557 IDL...

Page 32: ...mage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 DRIVE 1a 1b 1b 2 4 3 3 4 6 7 7 8 5 6 01 03 002 A 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AXLE SHAFT 1b 9465M1 ROLL PIN 3 16 X 1 50 2 402691 SPROCKET 3 174697 THRUST WASHER 4 179830 BEARING 5 146315 SCREW 5 16 18 X 625 6 17490508 SCREW 5 16 18 X 500 7 155443 KLIK PIN 1 4 X 1 50 8 189282 ...

Page 33: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 CHASSIS ENGINE PULLEYS 1 2 3 4 4 3 01 00 008 B ENGINE TEC MODEL LH358SA 159628A 1 409346X505 FRAME 2 423184X505 ENGINE MOUNT PLATE 3 150406 BOLT 3 8 16 4 150078 SCREW 5 16 18 X 750 ...

Page 34: ...M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 01 04 019 A 1 192213 BELT COVER 2 179157 IMPELLER PULLEY 3 419744 TRACTION BELT 4 408007 IMPELLER BELT REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 CHASSIS ENGINE PULLEYS ...

Page 35: ... be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 WHEELS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 005 A 1 192092X428 WHEEL 16 X 4 80 X LH 2 192093X428 WHEEL 16 X 4 80 X RH 2 1 3 01 15 003 A 1 410293 CABLE BRACKET LH 2 410294 CABLE BRACKET RH 3 17060410 SCREW 1 4 20 X 625 ...

Page 36: ... 2 184471 SHOULDER SCREW 3 12000045 RETAINER RING 4 192126 WHEEL DRIVER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 10 194940 AXLE LOBE 11 174697 THRUST WASHER 12 193506X479 STEERING YOKE 13 179148X479 STEERING BRACKET 14 17490508 SCREW 5 16 18 X 50 15 194943X008 PIVOT BRACKET 16 194944X008 BELLCRANK 17 181847 BELLCRANK PIN 18 17600406 SCREW...

Page 37: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 7 8 9 10 11 14 12 13 01 14 003 A 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 6 179246 NYLON WASHER 1 4 20 7 191730 LOCKNUT 1 4 20 8 72250505 CARRIAGE BOLT 5 16 18 X 5 8 9 751153 LOCKNUT 5 16 18 10 73800600 LOCK...

Page 38: ...arranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT1053ES 96192002402 DECALS 1 181037 DECAL DANGER 2 422150 DECAL POULAN PRO XT 10 5 HP 30 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5 422149 DECAL PRO XT 6 181033 DECAL INSTRUCTION 9 415475 DECAL SPEED CONTROL 10 183730 DECAL REMOTE DEFLECTOR CONTROL 11 415399 DECAL LH TRIGGER 12 415398 DECAL RH TRIGGER 422088 OWNER S MANUAL ENGLISH 422091...

Page 39: ...39 SERVICE NOTES ...

Page 40: ...is Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an a...

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