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17

CLEANING

• 

Clean engine, battery, seat, finish, etc. of all foreign matter.

• 

Keep finished surfaces and wheels free of all gasoline, 

oil, etc.

•  Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure 

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or 

transmission will shorten the useful life of your tractor.  Use 

compressed air or a leaf blower to remove grass, leaves 

and trash from tractor and mower.

IN-LINE FUEL FILTER  (See Fig. 21)

The fuel filter should be replaced once each season.  If fuel 

filter becomes clogged, ob struct ing fuel flow to car bu re tor, 

re place ment is re quired.
• 

With engine cool, remove filter and plug fuel line sec tions.

•  Place new fuel filter in position in fuel line with arrow 

pointing towards carburetor.

•  Be sure there are no fuel line leaks and clamps are 

properly positioned.

•  Immediately wipe up any spilled gasoline.

Fig. 21

FUEL FILTER

CLAMP

CLAMP

MUFFLER   

Inspect and replace corroded muffler and spark arrester (if 

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS 

Replace spark plugs at the beginning of each mowing sea-

son or after every 100 hours of use, whichever comes first.  

Spark plug type and gap setting is shown in "PROD UCT 

SPECIFICATIONS" section of this manual. 

ENGINE COOLING SYSTEM (See Fig. 20)

Debris may clog the engine's air cooling system. Remove 

blower housing and clean the area shown to prevent over-

heating and engine damage.

CLEAN OUT CHAFF AND DEBRIS

02744

AIR SCREEN

Fig. 20

DECK WASHOUT PORT (See Fig. 22)

Your tractor’s deck is equipped with a washout port on 

its surface as part of its deck wash system. It should be 

utilized after each use. 
1.  Drive the tractor to a level, clear spot on your lawn, near 

enough to a water spigot for your garden hose to reach.

IMPORTANT

: Make certain the tractor’s discharge chute is 

directed AWAY from your house, garage, parked cars, etc. 

Remove bagger chute or mulch cover if attached.
2.  Make sure the PTO (Blade Engage) is not engaged, 

set the parking brake, and stop the engine.

3.  Thread the nozzle adapter (packaged with your tractor’s 

Operator’s Manual) onto the end of your garden hose. 

4.  Pull back the lock collar of the nozzle adapter and push 

the adapter onto the deck washout port at the left end 

of the mower deck. Release the lock collar to lock the 

adapter on the nozzle. 

WASHOUT 

PORT

NOZZLE ADAPTER

HOSE

IMPORTANT

: Tug hose ensuring connection is secure.

5.  Turn the water on.
6.  While sitting in the operator’s position on the tractor, 

re-start the engine and place the throttle lever in the 

Fast "

" position. 

IMPORTANT

: Recheck the area making certain the area 

is clear. 
7.  Move the tractor’s PTO (Blade Engage) to the ON 

position. Remain in the operator’s position with the 

cutting deck engaged until the deck is cleaned. 

8.  Move the tractor’s PTO (Blade Engage) to the OFF 

position. Turn the ignition key to the STOP position to 

turn the tractor’s engine off. Turn the water off.

9.  Pull back the lock collar of the nozzle adapter to dis-

connect the adapter from the nozzle washout port. 

10.  Move the tractor to a dry area, preferably a concrete or 

paved area. Engage the mower deck PTO to remove ex-

cess water and to help dry before putting the tractor away. 

 

WARNING: A broken or missing washout 

fitting could expose you or others to 

thrown objects from contact with the blade.

• 

Replace broken or missing washout fitting 

immediately, prior to using mower again. 

• 

Plug any holes in mower with bolts and locknuts.

Fig. 22

MAINTENANCE

Summary of Contents for 427159

Page 1: ... PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 427159 02 03 09 AP Printed in the U S A 03076 ...

Page 2: ...king brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when ...

Page 3: ...owed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or ...

Page 4: ...nce and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective worki...

Page 5: ...el 1 Washer Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Key s Slope Sheet 1 Oil Drain Tube For Future Use 1 Hex Bolt 1 Hex Bolt 1 Lock Washer 1 Large Flat Washer Steering Wheel Insert UNASSEMBLED PARTS ...

Page 6: ...e parts and parts cartons from carton Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID 03132 LOWER STEERING SHAFT STEERING BOOT EXTENSION SHAFT BOLT STEERING WHEEL INSERT ADAPTER LARGE FLAT WASHER TAB TAB SLOT LOCK WASHER TO CHECK BATTERY See Fig 1 Lift seat to...

Page 7: ...ures that are shown for replacing motion and mowerbladedrivebeltsintheServiceandAdjustmentssec tion of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM Afteryoulearnhowtooperateyourtractor checktoseethat the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE TH...

Page 8: ... death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or mode...

Page 9: ...nform to the applicable safety standards of the American National Standards Institute Fig 5 LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS ON POSI TION Allows operation of mower deck or other powered attachment while in reverse THROTTLE CHOKE CONTROL Used for starting and controlling engine speed FREEWHEEL CO...

Page 10: ...r to DISENGAGED position CAUTION Always stop tractor com pletely asdescribedabove beforeleav ing the operator s position to empty grass catcher etc ATTACHMENT CLUTCH LEVER ENGAGED ATTACHMENT CLUTCH LEVER DISENGAGED D F Fig 8 GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move motion control lever to neutral position ENGINE Move throttle control between half a...

Page 11: ...JUST GAUGE WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly offthegroundwhenmowerisatthedesiredcuttingheightin operatingposition Gaugewheelsthenkeepthedeckinprop erpositiontohelppreventscalpinginmostterrainconditions NOTE Adjustgaugewheelswithtractoronaflatlevelsurface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of ...

Page 12: ...UTRALPOSITIONWHENTHECLUTCH BRAKE PEDAL IS DEPRESSED To restart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting Make all turns slowly TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Besurefreewheelcontro...

Page 13: ...osition Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service ...

Page 14: ...es not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At l...

Page 15: ...rator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the ...

Page 16: ...in is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Kee...

Page 17: ...rt of its deck wash system It should be utilized after each use 1 Drive the tractor to a level clear spot on your lawn near enough to a water spigot for your garden hose to reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the PTO Blade Engage is not engaged set the parking b...

Page 18: ...sion arm A from chassis and rear lift link C from rear mower bracket D remove retainer springs and washers Go to other side of mower and disconnect the suspen sion arm and rear lift link CAUTION Afterrearliftlinksarediscon nected the attachment lift lever will be springloaded Haveatightgriponliftle verwhenchangingpositionofthelever Slide mower out from under right side of tractor TO INSTALL MOWER ...

Page 19: ...e of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Repeat on opposite side of tractor Insert end of link E into hole in front mower bracket and secure with washer and retainer spring J Hook end of clutch cable spring Q into hole in idler arm R Push clutch cable housing guide ...

Page 20: ...mower or lower the high side Go to side of mower you wish to adjust With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower the mower or to the right to raise the mower NOTE Each full turn of adjustment nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisf...

Page 21: ...guides Install mower See To Install Mower in this section of manual Fig 33 TO REPLACE MOTION DRIVE BELT See Fig 34 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and...

Page 22: ...nd of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries Fig 35 02239 ADJUSTMENT BOLT NEUTRAL LOCK GATE MOTION CONTROL LEVER TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 35 The motion control lever has been preset at the factory...

Page 23: ...al wiring diagram in the Repair Parts manual TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 03075 HOOD HEADLIGHT WIRE CONNECTOR Fig 39 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 39 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above pr...

Page 24: ...EMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburet...

Page 25: ...ing 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Recharge or replace battery 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4...

Page 26: ...er 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean around mandrels to open vent holes Headlight s not working if so equipped 1 Switch is OFF...

Page 27: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 28: ...s used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage...

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