Poulan Pro 428550, Owner'S Manual

Page 1: ...WER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 428550 08 12 09 CL Printed in the U S A ...

Page 2: ...own from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoro...

Page 3: ...F 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water h...

Page 4: ...mbled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Page 5: ...s 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAINER SPRING SPEED CONTROL LEVER FIG 2 TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER FIG 4 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod is ...

Page 6: ...aded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Sli...

Page 7: ...mote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely Cable eyelet will be loose on shoulder bolt 3 Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown HOOK BETWEEN HEX ...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...eight of scraper bar from the ground Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starterhandle usedforstartingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a co...

Page 10: ...r and increase the distance Move lever back to lower the deflector and decrease the distance Be sure lever springs back and locks into desired position FIG 14 DISCHARGE CHUTE CONTROL LEVER CHUTE DEFLECTOR REMOTE CONTROL LEVER FIG 11 TO USE CHOKE CONTROL See Fig 12 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm eng...

Page 11: ...the handle to clear snow from the auger hous ing and the discharge chute CLEAN OUT TOOL FIG 16 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 17 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive...

Page 12: ...d wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual WARNING Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcoholblendedfuels calledgasohol...

Page 13: ...y move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine IF RECOIL STARTER H...

Page 14: ...se only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SNOW THROWER Always observe the safety rules...

Page 15: ... dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG R...

Page 16: ...control lever is engaged check to see if the capscrews have sheared To replace the capscrew shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align holes in impeller hub with holes in impeller shaft ...

Page 17: ...service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal injury or damage to the snow thrower WARNING Be...

Page 18: ...t adjustable Engine performance should not be affected at altitudes up to 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a service center department ENGINE SPEED Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous and wil...

Page 19: ...gine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fue...

Page 20: ...osition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasten...

Page 21: ...r snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 002 A 1 404929X428 AUGER HOUSING 27 2 404932X479 SCRAPER BAR 3 72270505 CARRIAGE BOLT 5 16 18 X 625 4 155377 NUT 5 16 18 2 1 01 07 018 A 1 420495X479 AUGER 27 LH 2 420496X479 AUGER 27 RH ...

Page 22: ... parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 AUGER HOUSING IMPELLER ASSEMBLY 10 11 11 11 11 1 2 3 4 5 6 7 9 9 9 8 12 12 13 14 15 16 17 18 19 20 21 21 22 22 23 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 37 01 07 026 C 2 EXPLODED ...

Page 23: ...99 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT 3 8 16 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG 19 427302 GEARBOX COVER RH 20 427345 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1 00 24 407763 WOR...

Page 24: ...o do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 751153 NUT 5 16 18 KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 AUGER HOUSING IMPELLER ASSEMBLY 1 1 2 3 2 3 01 07 024 B 1 420478 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5 16 18 X...

Page 25: ... DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 419821 CHUTE SNOW SHIELD 9 419822X004 SHIELD RETAINER STRAP 10 179829 SHOULDER BOLT 1 4 20 X 375 11 191730 NUT 1 4 20 12 72250505 CARRIAGE BOLT 3 8 16 X 625 13 751153 NUT 5 16 18 14 184505 DEFLECTOR SPRING 15 420679 SERVICE PART DEFLECTOR CONTROL 16 ...

Page 26: ... KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 A REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 CONTROL PANEL CHUTE 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 625 3 420678 ROTATOR HEAD 4 405932 ROTATOR PIVOT BRACKET 5 420675 PULLEY PIVOT 6 428273 CABLE ASSEMBLY ADJUSTABLE 7 428310 CABLE ASSEMBLY HEAT SHIELD NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFER...

Page 27: ... your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 4 4 01 05 004 C REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 HANDLES 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 419798X479 LOOP HANDLE LH 2 419799 X479 LOOP HANDLE RH 3 74780524 SCREW 5 16 18 X 1 50 4 751153 NUT 5 16 18 1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 428867 BOLT 5 16 18 X 750 4 17000616 SCREW...

Page 28: ... 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 HANDLES 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 426917X008 TRACTION ROD ARM 5 426918X008 IMPELLER ROD ARM 6 412677 INTERLOCK BAIL 7 421613 SPACER 8 169675 RETAINER 9 17060410 SCREW 1 4 20 X 62 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HAN...

Page 29: ...your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSEMBLY 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270505 CARRIAGE BOLT 5 16 18 X 75 9 155377 NUT 5 16 18 10 ...

Page 30: ... NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 HANDLES 1 2 3 4 5 4 5 7 6 01 10 007 B 1 2 3 4 5 6 01 08 007 B 1 412675X004 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINER 5 17060410 SCREW 1 4 20 X 625 6 421252X004 INTERLOCK STOP 1 182906 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHOULDERSCREW10 24X 625 ...

Page 31: ...ge your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 DRIVE KEY PART NO NO DESCRIPTION 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B 1 188226 assy of 1a 1b AXLE ASSEMBLY 1a 179352 AXLE SHAFT 1b 9465M1 ROLL PIN 3 16 2 402691 SPROCKET 3 174697 THRUST WASHER 4 179830 BEARING 5 17490508 BOLT 5 16 18 X 500 6 155443 CLIK PIN 7 189282 SQUARE KEY ...

Page 32: ... could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 DRIVE 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53 53 53 25 26 26 27 39 40 41 42 43 44 32 38 53 53 37 36 35 39 33 28 30 29 31 4 23 24 24 01 02 013 A 18 42 EXPLODED 24 23 24 33 34 22 47 49 50 48 52 51 46 45 4 ...

Page 33: ... RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING 25 73930500 NUT 5 16 18 26 198176X479 RUBBER WHEEL PLATE 27 179831 RUBBER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT ...

Page 34: ...ur warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A 428757 265cc Poulan Pro Engine 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18 X 750 01 01 005 A 1 1 427963X428 ENGINE MOUNTING PLATE 01 21 014 B 1 2 2 1 418601 COVER ASSEMBLY 2 17490408 ...

Page 35: ...S 1 419888 IMPELLER BELT 2 427304 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 423990X479 IDLER BRACKET 6 426589 NUT 5 16 18 7 74780524 SCREW 5 16 18 X 1 50 8 424297 SHOULDER BOLT 5 16 18 X 50 9 751153 NUT 5 16 18 NYLOCK 10 428867 SCREW 5 16 18 X 625 11 427576 TRACTION IDLER BRACKET 12 180522 TRACTION PULLEY 13 59289 WASHER 14 73800500 NUT 5 16 18 15 74780520 SCREW 5 16 18 ...

Page 36: ...ORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 WHEELS 1 2 01 06 002 A 1 187833X421 WHEEL ASSEMBLY LH 2 187865X421 WHEEL ASSEMBLY RH ...

Page 37: ...rower and void your warranty 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 6 191730 LOCKNUT 1 4 20 7 72250505 CARRIAGE BOLT 5 16 18 X 5 8 8 751153 LOCKNUT 5 16 18 9 73800600 LOCKNUT 3 8 16 10 19131316 WASHER 3 8 11 192090 SHEAR BOLT 1 4 20 X 1 13 16 12 73800400 LOCKNUT 1 4 20 1 1 2 2 3 2 56 ...

Page 38: ... do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER PP265E27 96198002800 DECALS 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 6 181033 DECAL INSTRUCTION 7 415391 DECAL TRACTION LEVER 8 415390 DECAL AUGER LEVER 9 415475 DECAL SPEED CONTROL 10 183730 DECAL REMOTE DEFLECTOR 3 1 4 8 9 6 10 7 1 ...

Page 39: ... SPARK 1 17 429963 STARTER MOTOR 1 18 429964 PLATE WINDING 1 19 429965 COIL ASSY 1 20 429966 COIL ASSY IGNITION 1 21 429967 FLYWHEEL COMP 1 KEY PART NO NO DESCRIPTION QTY KEY PART NO NO DESCRIPTION QTY 22 429968 FAN COOLING 1 23 429970 PULLEY STARTER 1 24 429971 STARTER ASSY 1 25 429973 CONTROL ASSY 1 26 429974 KNOB FUEL SWITCH 1 27 429975 COVER ENGINE 1 28 429976 FUEL SWITCH 1 29 429977 ARM GOVER...

Page 40: ...tdoor Prod ucts NA Inc may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to a Husqvarna Consumer Outdoor Products NA Inc distribution center as soon as a problem exists The warranty repairs should be completed in a rea sonable amount of...

Page 41: ...ir or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period 3 Any warranted emissions related part that is scheduled for replacement as required maintenance in the Operator s Manual shall be warranted for the period of time prior to the first scheduled replacement point...

Page 42: ...Fuel system 3 Ignition system 4 Exhaust gas recirculation systems II The following parts are also considered emission related components for exhaust emissions 1 Aftertreatment devices 2 Crankcase ventilation valves 3 Sensors 4 Electronic control units III The following parts are considered emission related components for evaporative emissions 1 Fuel Tank 2 Fuel Cap 3 Fuel Line 4 Fuel Line Fittings...

Page 43: ...does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 4 Exclusions Excluded from this Warranty are normal wear normal adjustments standard hardware and normal maintenance 5 In the event you have a claim under this Warranty you must return the product to an authorized service dealer Should...

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