background image

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER:  THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS.  FAILURE 

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION 

•  Read, understand, and follow all instructions on the 

machine and in the manual before starting.

•  Do not put hands or feet near rotating parts or under 

the machine. Keep clear of the discharge opening at 

all times.

•  Only allow responsible adults, who are familiar with 

the in struc tions, to operate the machine.

• 

Clear the area of objects such as  rocks, toys, wire, etc.,  

which could be picked up and thrown by the blades.

•  Be sure the area is clear of bystanders before 

operating.  Stop machine if anyone enters the area.

•  Never carry passengers.

•  Do not mow in reverse unless absolutely necessary.  

Always look down and behind before and while 

back ing.

• 

Never direct discharged material toward anyone. Avoid 

discharging material against a wall or obstruction. 

Material may ricochet back toward the operator. Stop 

the blades when crossing gravel surfaces.

• 

Do not operate machine without the entire grass catcher, 

discharge chute, or other safety devices in place and 

working.

WARNING:  In order to prevent ac ci den tal 

starting when setting up, trans port ing, 

ad just ing or making repairs, al ways 

dis con nect spark plug wire and place 

wire where it can not contact spark plug. 

WARNING:  Do not coast down a hill in neu-

tral, you may lose control of the tractor.

WARNING:  Tow only the attachments that 

are rec om mend ed by and comply with 

spec i fi ca tions of the man u fac tur er of your 

tractor. Use common sense when towing. 

Operate only at the low est possible speed 

when on a slope.  Too heavy of a load, 

while on a slope, is dan ger ous.  Tires 

can lose trac tion with the ground and 

cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer tain 

vehicle com po nents contain or emit chem i cals 

known to the State of Cal i for nia to cause can cer 

and birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries 

contain lead and lead compounds, chem i cals known 

to the State of Cal i for nia to cause can cer and birth 

defects or oth er re pro duc tive harm. Wash hands 

after handling.

•  Slow down before turning.

•  Never leave a running machine unattended.  Always 

turn off blades, set parking brake, stop engine, and 

remove keys before dismounting.

•  Disengage blades when not mowing. Shut off engine 

and wait for all parts to come to a complete stop before 

cleaning the machine, removing the grass catcher, or 

unclogging the discharge chute.

•  Operate machine only in daylight or good artificial 

light.

•  Do not operate the machine while under the influence 

of alcohol or drugs.

•  Watch for traffic when operating near or crossing 

road ways.

• 

Use extra care when loading or unloading the machine 

into a trailer or truck.

•  Always wear eye protection when operating 

machine.

• 

Data indicates that operators, age 60 years and above, 

are involved in a large percentage of riding mower-

related injuries.  These operators should evaluate their 

ability to operate the riding mower safely enough to 

protect them selves and others from serious injury.

•  Follow the manufacturer's recommendation for wheel 

weights or counterweights.

•  Keep machine free of grass , leaves or other debris 

build-up which can touch hot exhaust / engine parts 

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur. 

Clean any oil or fuel spillage before operating or storing 

the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and 

tip-over accidents, which can result in severe injury or 

death.  Operation on all slopes requires extra caution.  If 

you cannot back up the slope or if you feel uneasy on it, 

do not mow it.
•  Mow up and down slopes, not across.

•  Watch for holes, ruts, bumps, rocks, or other hidden 

objects.  Uneven terrain could overturn the machine.  

Tall grass can hide obstacles.

•  Choose a low ground speed so that you will not have 

to stop or shift while on the slope.

•  Do not mow on wet grass. Tires may lose traction.

 

Always keep the machine in gear when going down 

slopes. Do not shift to neutral and coast downhill.

•  Avoid starting, stopping, or turning on a slope.  If the 

tires lose traction,  disengage the blades and proceed 

slowly straight down the slope.

•  Keep all movement on the slopes slow and gradual.  

Do not make sudden changes in speed or direction, 

which could cause the machine to roll over.

•  Use extra care while operating machine with grass 

catchers or other at tach ments; they can affect the 

stability of the machine. Do no use on steep slopes.

• 

Do not  try to stabilize the machine by putting your foot 

on the ground.

• 

Do not mow near drop-offs, ditches, or embankments.  

The machine could suddenly roll over if a wheel is over 

the edge or if the edge caves in.

Summary of Contents for 438706

Page 1: ...YE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 438706 09 22 10 JA Printed in the U S A ...

Page 2: ...op engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating nea...

Page 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...nce and Stor age sections of this manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order...

Page 5: ...smentionedinthismanual itmeans when you are in the operating position seated behind the steering wheel TOREMOVETRACTORFROMCARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID Your ...

Page 6: ...nt to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section o...

Page 7: ... death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or mode...

Page 8: ...m to the applicable safety standards of the American National Standards Institute Fig 3 PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS ON POSI TION Allows operation of mower deck or other powered attachment while in reverse THROTTLE CHOKE CONTROL Used for starting and controlling engine speed FREEWHEEL CONTROL Disengages transmission for pushing or slow...

Page 9: ... to DISENGAGED position CAUTION Always stop tractor com pletely asdescribedabove beforeleav ing the operator s position to empty grass catcher etc ATTACHMENT CLUTCH LEVER ENGAGED ATTACHMENT CLUTCH LEVER DISENGAGED D F Fig 6 GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move motion control lever to neutral position ENGINE Move throttle control between half an...

Page 10: ... WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly offthegroundwhenmowerisatthedesiredcuttingheightin operatingposition Gaugewheelsthenkeepthedeckinprop erpositiontohelppreventscalpinginmostterrainconditions NOTE Adjustgaugewheelswithtractoronaflatlevelsurface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual...

Page 11: ...fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual O...

Page 12: ... first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR 1 Place tractor safely on a level surface that is clear and open with engine off and parking brake set 2 Disengage ...

Page 13: ...iveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 13 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry b...

Page 14: ...Replace Mower Blades Che Clean Debris Off Steering Plate ck Transaxle Cooling Che Check Operator Presence ROS Systems ck V Belts Check Mower Levelness LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some ad...

Page 15: ...rator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the ...

Page 16: ...r or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used m...

Page 17: ...rage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the attachment clutch control is in the DISENGAGED position set the parking brake and stop the engine 3 Threadthenozzleadapter packagedwithyourtractor s Operator s Manual onto the end of your garden hose 4 Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of...

Page 18: ...f mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor IMPORTANT IF AN ATTACHMENT OTHER THAN T...

Page 19: ... Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Insert end of link E into hole in front mower bracket and secure with washer and retainer spring J Hook end of clutch cable spring Q into hole in idler arm R Push clutch cable housing guide P into brack...

Page 20: ... nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 28 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth R...

Page 21: ...guides Install mower See To Install Mower in this section of manual Fig 31 TO REPLACE MOTION DRIVE BELT See Fig 32 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and...

Page 22: ...ACK cable first from chassis and then from the fully charged battery RED cable last from both batteries Fig 33 02239 ADJUSTMENT BOLT NEUTRAL LOCK GATE MOTION CONTROL LEVER TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 33 The motion control lever has been preset at the factory and adjustment should not be necessary Loosen adjustment bolt in front of the right rear wheel and lightly tigh...

Page 23: ...arting Check wiring TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 02778 HOOD HEADLIGHT WIRE CONNECTOR Fig 37 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 37 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure ENGINE TO ADJUST ...

Page 24: ...EMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburet...

Page 25: ... 6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Recharge or replace battery 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Ch...

Page 26: ...s improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in parts manual 11 Cloggedmowerdeckventholesfrombuildup of grass leaves trash around mandrels 11 Clean around mandrels to open vent holes Headlight s not working if so equipped 1 Switch is OFF 1 Turn switch ON 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s 3 Faulty light switch...

Page 27: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 28: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage o...

Reviews: