Poulan Pro 532 41 91-64, Repair Parts Manual

Page 1: ...LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury Printed in the U S A 532 41 91 64 Rev 2 09 09 08 SBW 03076 ...

Page 2: ...sassemble the tractor Some hardware and parts are drawn larger in order to more readily identify them Each tractor has its own model number The model number for your tractor can be found on the fender under the seat When ordering parts always give the following information Product Tractor MODEL NUMBER PP21H42 96011021801 Part Number Part Description TABLE OF CONTENTS SCHEMATIC 3 ELECTRICAL 4 5 CHA...

Page 3: ... TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE RE INSTALLED TO PROPERLY SECURE YOUR WIRING IGNITION SWITCH CIRCUIT POSIT...

Page 4: ...ODUCT NO 960 11 02 18 ELECTRICAL L09 30 33 34 22 79 21 26 8 1 99 100 91 2 27 90 42 43 27 41 25 24 With Service Minder Option 46 52 Without Service Minder Option With Ammeter Option Without Ammeter Option 48 D C AM PE RE S 45 28 55 16 16 29 40 102 ...

Page 5: ...able Ground 29 532 19 27 49 Switch Seat 30 532 19 33 50 Switch Ign 33 532 41 19 33 Key Chain 34 532 11 07 12 Switch Light Reset 40 532 19 74 28 Harness Ign 41 871 11 04 08 Bolt Fin Hex 1 4 20 unc x 1 2 42 532 13 15 63 Cover Terminal Red 43 532 19 25 07 Solenoid 46 532 19 81 38 Gauge Hourmeter 48 532 14 08 44 Adapter Ammeter 55 817 49 05 08 Screw 5 16 18 x 1 2 79 532 17 52 42 Socket Asm Bulb 90 532...

Page 6: ...1801 PRODUCT NO 960 11 02 18 CHASSIS 10 30 209 31 90 1 9 208 209 209 5 5 207 26 144 26 10 209 142 209 142 58 208 13 208 11 64 143 60 145 37 37 18 14 14 38 38 278 39 209 2 206 74 159 chassis stlt_ELITE SV PRO_2 17 28 264 263 259 258 261 217 ...

Page 7: ...40 78 07 Bracket Pivot 58 532 18 93 50 Duct Air 60 872 14 06 06 Bolt 3 8 19 unc x 3 4 64 532 15 47 98 Dash Lower STLT 74 873 68 06 00 Nut Crownlock 3 8 16 unc 90 532 12 43 46 Nut 1 4 142 532 17 57 02 Plate Reinforcement STLT 143 532 18 66 89 Bracket Swaybar Chassis 144 532 17 55 82 Bracket Footrest 145 532 40 91 67 Rod Pivot Hood 159 532 19 46 22 Cupholder 206 532 17 01 65 Bolt Shoulder 5 16 18 20...

Page 8: ...52 57 25 19 24 252 76 78 75 74 27 10 26 59 19 219 221 221 220 222 221 19 51 19 263 19 19 6 231 239 33 239 238 52 237 233 240 232 241 235 242 221 274 224 225 223 223 223 226 226 234 236 227 218 217 244 96 276 51 251 228 229 21 214 61 15 89 120 27 51 48 150 151 202 49 47 50 120 95 96 253 drive stlt_HYDROGR_pedal_1_r1 272 273 69 66 38 41 39 56 64 65 63 ...

Page 9: ...pacer Axle 75 532 12 17 49 Washer 25 32 x 1 1 4 x 16 Ga 76 812 00 00 01 E Ring 77 532 12 35 83 Key Square 78 532 12 17 48 Washer 25 32 x 1 5 8 x 16 Ga 89 532 19 22 59 Console Shift 95 532 19 56 31 Rod Bypass 96 532 12 47 88 Retainer Spring 1 Zinc Cad 116 872 14 06 08 Bolt 3 8 16 x 1 120 873 90 06 00 Nut Lock Flg 3 8 16 unc 150 532 17 54 56 Spacer Retainer 151 819 13 32 10 Washer 13 32 x 2 x 10 Ga ...

Page 10: ...10 TRACTOR MODEL NUMBER PP21H42 96011021801 PRODUCT NO 960 11 02 18 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 6 5 72 13 25 4 8 23 45 32 31 33 37 33 engine stlt_bs 2_3 41 112 17 17 3 81 14 38 ...

Page 11: ... 4 20 unc 112 532 12 49 52 Bushing TRACTOR MODEL NUMBER PP21H42 96011021801 PRODUCT NO 960 11 02 18 ENGINE Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code J11940 Small Engine Power Torque Rating Procedure and rating performance has been ob tained and corrected in accordance with SAE J1995...

Page 12: ...12 TRACTOR MODEL NUMBER PP21H42 96011021801 PRODUCT NO 960 11 02 18 SEAT ASSEMBLY 9 9 11 1 24 16 15 12 13 17 7 7 10 5 14 8 8 seat stlt_knob_2 2 6 22 21 41 5 25 ...

Page 13: ... Bushing Snap Blk Nyl 50 Id 14 872 05 04 12 Bolt Rdhd Sqnk 1 4 20 x 1 1 2 15 532 13 43 00 Spacer Split 28 x 88 16 532 12 12 50 Spring Cprsn 17 532 12 39 76 Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 532 17 18 52 Bolt Shoulder 5 16 18 unc 22 873 80 05 00 Nut Hex Lock w Ins 5 16 18 24 819 17 19 12 Washer 17 32 x 1 3 16 x 12 Ga 25 532 12 70 18 Bolt Shoulder 5 16 18 x 62 41 532 14 06 75 Strap Asm Fender KEY PA...

Page 14: ...PP21H42 96011021801 PRODUCT NO 960 11 02 18 STEERING ASSEMBLY 5 5 4 3 43 95 43 8 10 40 11 8 6 87 46 46 8 6 87 2 33 35 34 68 67 67 13 65 68 15 29 29 82 steering stlt LEGND2_3 29 88 71 17 43 91 41 42 37 36 37 44 39 1 38 97 34 32 ...

Page 15: ...532 19 27 57 Rod Tie 34 810 04 05 00 Washer Lock Hvy Hlcl Spr 5 16 36 532 15 50 99 Bushing Strg 37 532 15 29 27 Screw 38 532 19 46 03 Insert Cap Strg Wh 39 819 11 38 12 Washer 11 32 ID x 2 3 8 OD 12 Ga 40 873 54 06 00 Crownlock Nut 41 532 18 67 37 Adaptor Wheel Strg 42 532 16 96 33 Boot Steering Dash 43 532 12 17 49 Washer 25 32 x 1 1 4 x 16 Ga 44 532 19 07 52 Extension Steering Shaft 46 532 12 12...

Page 16: ...50 45 144 147 147 142 149 142 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 5 6 21 40 143 36 40 40 159 140 184 42_deck_man t path_stlt_13 3 129 92 131 130 92 8 118 136 21 139 2 119 117 116 207 21 134 21 207 134 135 136 116 113 117 119 118 2 138 113 185 67 158 4 2 _ c lu t c h _ m o d _ 7 152 ...

Page 17: ... 17 85 15 Washer Hardened 55 532 15 50 46 Arm Idler 56 532 12 20 52 Spacer Retainer 59 532 14 10 43 Guard TUV Idler 67 532 17 15 98 Knob 68 532 14 49 59 V Belt 42 Mower 92 873 80 06 00 Nut 3 8 16 113 817 00 05 10 Screw 5 16 18 116 532 19 34 06 Bolt Shoulder 117 532 17 48 73 Wheel Gauge 118 873 93 06 00 Nut Centerlock 3 8 16 119 819 12 14 14 Washer 3 8 x 7 8 x 14 Ga 129 819 13 13 12 Washer 13 32 x ...

Page 18: ...ink Front 16 873 35 08 00 Nut Jam Hex 1 2 13 unc 17 532 17 56 89 Trunnion 18 873 80 08 00 Nut Lock w Wsh 1 2 13 unc 19 532 13 98 68 Arm Suspension Rear 20 532 19 42 09 Pin Cotter 7 16 Bow Tie Lock 23 532 11 08 07 Nut Special 24 819 13 10 16 Washer 13 32 x 5 8 x 16 Ga KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 25 532 12 48 ...

Page 19: ...3 34 Sealant Tire 10 oz Tube 1 53217 83 02 Decal Operation 2 532 18 95 26 Decal Engine RP 3 532 18 61 64 Decal Hood LH 4 532 19 55 12 Decal Side Panel Logo 5 532 19 68 41 Decal Warning Eng Lym 6 532 18 21 66 Decal Cutfinger CE 7 532 40 03 89 Decal Warning Sym CE 9 532 17 27 40 Decal Fender Logo 10 532 19 63 57 Deflector Cutfinger Sym 11 532 17 27 43 Decal Ins Strg Whl 12 532 12 44 33 Decal DBA 14 ...

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