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6

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier.  Stan dard 
wrench sizes are listed.

(1) 1/2"  wrench 

Utility knife

(1)  3/4" wrench 

Tire pres sure gauge

Pliers

When right or left hand is mentioned in this man ual, it means 
when you are in the operating po si tion (seated be hind the 
steer ing wheel).

TO REMOVE TRACTOR FROM 
CAR TON

UNPACK CARTON

•      Remove all accessible loose parts and parts cartons  

from carton.

•     Cut along dotted lines on all four panels of carton. 

Remove end panels and lay side panels fl at.

•     Check for any additional loose parts or cartons and 

remove.

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.  Use 
the correct tools as necessary to insure proper tightness.

FIG. 1

BEFORE REMOVING TRACTOR FROM 
SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT
•      Slide extension shaft onto lower steering shaft.  
•      Place tabs of steering boot over tab slots in dash and 

push down to secure.

INSTALL STEERING WHEEL
•      Position front wheels of the tractor so they are pointing 

straight forward.

•     Remove steering wheel adapter from steering wheel 

and slide adapter onto steer ing shaft ex ten sion.

•     Position steering wheel so cross bars are hor i zon tal 

(left to right) and slide inside boot and onto adapt er.

•         Assemble large fl at washer, 5/16 lock washer, 5/16 hex 

bolt and tighten se cure ly.

•     Snap steering wheel insert into center of steer 

ing 

wheel.

•      Remove  protective  materials  from  trac tor hood and 

grill.

IMPORTANT:  CHECK FOR AND REMOVE ANY STAPLES IN 
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO 
ROLL OFF SKID.

02819

LOWER
STEERING 
SHAFT

STEERING 
BOOT

EXTENSION 
SHAFT

5/16 HEX BOLT

STEERING 
WHEEL

INSERT

ADAPTER

LARGE FLAT 
WASHER

TABS

TAB
SLOTS

5/16 LOCK 
WASHER

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment bolt.
•      Remove adjustment bolt, lock washer and fl at washer 

se cur ing seat to cardboard packing and set aside for 
as sem bly of seat to tractor.

•         Pivot seat upward and remove from the cardboard pack-

ing. Remove the cardboard packing and discard.

•    Place seat on seat pan so head of shoulder bolt is 

positioned over large slotted hole in pan.

•      Push down on seat to engage shoulder bolt in slot and 

pull seat towards rear of tractor.

•     Pivot seat and pan forward and assemble adjust-

ment bolt, lockwasher and fl at washer loosely. Do not 
tighten

•      Lower seat into operating position and sit on seat.
•     Slide seat until a comfortable position is reached 

which allows you to press clutch/brake pedal all the 
way down.

•      Get off seat without moving its adjusted position.
•      Raise seat and tighten adjustment bolt securely.

Summary of Contents for 96012004500

Page 1: ...EYE PROTECTION DURING OPERATION Visit our website www poulan com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 401162 09 12 05 TR Printed in U S A 02478 ...

Page 2: ... parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic w...

Page 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...intaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state ...

Page 5: ...ering Wheel Insert 1 Large Flat Washer Steering Boot Steering Wheel Adapter Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer Steering Extension Shaft 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Lock Washer 1 2 ...

Page 6: ...d slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer 5 16 lock washer 5 16 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT ...

Page 7: ...brake Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Starttheengine Afterenginehasstarted movethrottle control to idle position Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear Slowly release clutch brake pedal and slowly drive tractor off skid Apply brake to stop tractor set...

Page 8: ...ODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to...

Page 9: ...r death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or mod...

Page 10: ...Selects the speed and direction of the tractor IGNITION SWITCH Used for starting and stopping the engine Our tractors conform to the safety standards of the American National Standards Institute FIG 4 PARKING BRAKE CLUTCH BRAKE PEDAL THROTTLE CHOKE CONTROL GEAR SHIFT LEVER ATTACHMENT LIFT LEVER LIFT LEVER PLUNGER IGNITION SWITCH ATTACHMENT CLUTCH LEVER ROS ON POSITION HEIGHT ADJUSTMENT INDICATOR L...

Page 11: ... Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD ATTACHMENT CLUTCH LEVER ENGAGED POSITION IGNITION KEY DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION GEAR SHIFT LEVER THROTTLE CHOKE C...

Page 12: ...OWER See Fig 6 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills Select desired...

Page 13: ...gine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used w...

Page 14: ...he opposite direction making left hand turns until finished See Fig 7 FIG 7 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at f...

Page 15: ...ing under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions E N G I N E Replace Oil Filter If equipped Check Transaxle Cooling Check V Belts Replace Fuel Filter 3 2 2 2 2 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum Do no...

Page 16: ...CIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PR...

Page 17: ...tting Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tu...

Page 18: ...g fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FIG 12 FUEL FILTER CLAMP CLAMP AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual MUFFLE...

Page 19: ...gs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 13 Raise attachment lift lever to its highest position Slide mower under tractor with ...

Page 20: ...n equal number of turns FIG 17 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH FIG 16 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 14 and 15 Raise mower to its high...

Page 21: ... CHECK AND ADJUST BRAKE See Fig 19 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE Park tractor on a level dry concrete or paved surface depress clutch brake pe...

Page 22: ...eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOURTRACTOR IS EQUIPPEDWITH A 12VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USEYOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH ...

Page 23: ...lose hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section HOOD HEADLIGHT WIRE CONNECTOR FIG 26 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 26 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and l...

Page 24: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Page 25: ...Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Fault...

Page 26: ...el speed too fast 2 Shift to slower speed 3 Wet grass 3 Allow grass to dry before mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive b...

Page 27: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or...

Page 28: ...28 SERVICE NOTES ...

Page 29: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Page 30: ...tion of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan com support asp NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its product...

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