Poulan Pro 96192001900, Owner'S Manual

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 414741 Rev 3 09 19 07 TH Printed in U S A ...

Page 2: ...own from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoro...

Page 3: ...gh transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure ...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON ...

Page 5: ...eaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located o...

Page 6: ...EEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 With top end of rod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with ret...

Page 7: ...purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon washe...

Page 8: ...s Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARG...

Page 9: ...d to cut through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine LH and RH turn triggers used to steer the snow thrower MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute RECOIL AUXILIARY STARTER HANDLE THROTTLE EN...

Page 10: ...orward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to prevent unauthorized use NOTE Never use choke to stop engine TO USE FUEL SHUT OFF VALVE See Fig 11 The fuel shut off valve is located beneath the fuel tank on the engine Always operate the snow thrower...

Page 11: ...ting make certain all controls are disengaged and the auger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to pre vent accidental starting Releasetheaugercontrolleverandshutofftheengine Removetheclean outtoolfromit smountingclip Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge ...

Page 12: ...nce to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower overgravelorrockysurfaces Objectssuchasgravel rocks or other debris can easily be picked up and thrown by the impeller which can cause serious personal injury property damage or damage to the snow thrower If snow thro...

Page 13: ...gine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap back OPERATION 6 Whentheenginestarts releasetherecoilstarterhandle and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until i...

Page 14: ...evel 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART Engine oil Pivot points SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain proper air pressure in both tires 14 17 P S I 19 24 5 N m Keeptiresfreeofgasolineandoil whichcanha...

Page 15: ...fill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil M...

Page 16: ...to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Alignholeinaugerhubwithholeinaugershaftandinstall anew1 4 20x2 shoulder shearboltandsp...

Page 17: ...ousing from the frame assembly it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or damage to theunitcouldoccurifthesnowthrower should fall during the belt changing process TO REMOVE WHEELS See Fig 25 Remove the klik pin and remove wheel from axle IMPORTANT Wheninstallingwheel besuretousetheaxle hole closest to the end of the sha...

Page 18: ...gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE ...

Page 19: ... FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service centre adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged...

Page 20: ...UGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 30 31 28 19 55 28 19 55 22 18 26 25 20 58 25 26 29 20 24 18 10 24 54 52 53 53 21 54 58 21 52 17 17 56 1 3 2 ...

Page 21: ...6192001900 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 29 174762X479 Skid Plate LH 30 405973X479 Auger Assembly RH 31 405972X479 Auger Assembly LH 32 407768 O Ri...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001900 CONTROL PANEL DISCHARGE CHUTE 3 2 1 2 6 19 2 2 26 28 27 27 25 20 29 7 4 5 6 8 8 16 18 17 10 14 3 13 15 9 11 12 22 23 22 23 31 32 30 ...

Page 23: ...18 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 22 74041024 Screw 10 24 x 1 1 2 23 188303 Control Assembly Power Steering 25 155377 Nut Lock 5 16 18 26 198474 Lever Assembly Speed Control 27 169675 Retainer Hairpin 28 180445 Rod Upper Speed Control 29 187716 Ro...

Page 24: ...W THROWER MODEL PP11530ES 96192001900 HANDLES 32 31 32 30 31 12 10 11 13 15 15 12 16 17 16 23 22 27 27 22 17 11 15 15 14 38 39 40 7 6 36 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5 37 33 35 35 34 34 42 43 44 45 46 46 ...

Page 25: ... Traction Drive 26 178669 Spring Auger Control 27 17000616 Screw Hex Head 3 8 16 x 1 28 412680 Bushing Pivot Lever 30 182906 Console Panel 31 175262 Screw Hex Head Tapping 10 24 x 1 1 4 32 184471 Screw Hex Head Tapping 10 24 x 1 2 33 196335X008 Latch Interlock 34 401369 Bolt Shoulder 35 68038 Nut Lock 1 4 20 36 178831 Spring Torsion Lever 37 193885 Spring Interlock 38 178666 Headlight Halogen Incl...

Page 26: ...26 REPAIR PARTS SNOW THROWER MODEL PP11530ES 96192001900 DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44 ...

Page 27: ...2187 Shaft Hex 13 402310 Pivot Rod Shifter 14 401732X479 Yoke Shifter 15 175344 Trunnion Bearing Assembly 17 178613 Hub Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 74760514 Screw Hex Head 5 16 18 x 7 8 20 179831 Ring Rubber Wheel 21 73930500 Nut Lock 5 16 18 22 169675 Retainer Hairpin 23 180135 Spring Bias 24 402691 Sprocket Axle Shaft 25 402652 Pivot Rod Swing Plate 26 401820 Plate Drive 27 ...

Page 28: ... PP11530ES 96192001900 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 42 8 9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1 5 5 5 16 56 47 53 10 21 28 57 6 58 ...

Page 29: ... 18 x 1 1 2 19 175331 Bushing Idler Pivot 20 180523 Pulley Idler 2 3 4 21 74610516 Screw Hex Head 5 16 24 x 1 22 409475 Spacer Engine Pulley 23 180478 Pulley Engine Traction Drive 24 179157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes To...

Page 30: ...1530ES 96192001900 WHEELS DECALS 32 30 32 30 15 18 17 19 13 20 11 27 27 19 16 20 11 11 11 11 14 15 12 13 18 14 12 4 4 31 34 34 2 3 21 33 22 23 24 25 26 28 28 29 10 4 4 28 28 26 29 25 24 23 22 33 21 1 2 3 7 8 7 9 5 3 1 4 2 1 10 7 6 8 9 11 12 ...

Page 31: ... Lobe Axle 27 189282 Key Square 1 4 x 875 28 174697 Washer Thrust 1 29 179830 Bearing Axle 30 193885 Spring Return Steering Latch 31 196753X421 Wheel Assembly 16 Power Steering RH 32 700279 Clip Retainer 33 12000045 Ring Retaining 34 146315 Screw Hex Head Tapping 5 16 18 x 5 8 KEY PART NO NO DESCRIPTION 1 181037 Decal Danger 2 187867 Decal Poulan Pro 11 HP 30 3 181035 Decal Danger Deflector 4 1810...

Page 32: ...is Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an a...