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18

STORAGE

Immediately prepare your snow thrower for storage at 

the end of the season or if the unit will not be used for 30 

days or more.

WARNING: Never store the snow 

thrower with gaso line in the tank in side 

a build ing where fumes may reach an 

open flame, spark or pilot light as on a 

fur nace, water heater, clothes dryer or 

gas ap pli ance.  Allow the engine to cool 

be fore storing in any enclosure.

SNOW THROWER

When snow thrower is to be stored for a period of time, 

clean it thor oughly, re move all dirt, grease, leaves, etc. 

Store in a clean, dry area.
1.  Clean entire snow thrower (See “CLEANING” in the 

Main te nance section of this manual).

2.  Inspect and replace belts, if necessary (See “TO RE-

 PLACE BELTS” in the Service and Adjustments sec tion 

of this manual).

3.  Lubricate as shown in the Main te nance sec tion of this 

man u al.

4.  Be sure that all nuts, bolts, screws, and pins are securely 

fas tened. Inspect moving parts for damage, breakage 

and wear. Replace if nec es sary.

5.  Touch up all rusted or chipped paint surfaces; sand 

lightly before painting.

ENGINE

See engine manual.

FUEL SYS TEM
IMPORTANT

:  It is important to prevent gum deposits from 

forming in essential fuel system parts such as carburetor,  

fuel hose, or tank during storage. Also, alcohol blended 

fuels (called gasohol or using ethanol or methanol) can 

attract moisture which leads to separation and formation 

of acids during storage. Acidic gas can damage the fuel 

system of an engine while in storage.

•  Empty the fuel tank by starting the engine and letting 

it run until the fuel lines and car bu re tor are empty.

•  Never use engine or carburetor cleaner prod ucts in 

the fuel tank or permanent damage may occur.

•  Use fresh fuel next season.

NOTE: 

 Fuel stabilizer is an acceptable alternative in min-

 i miz ing the formation of fuel gum deposits during stor age. 

Add stabilizer to gasoline in fuel tank or storage container. 

Always follow the mix ratio found on stabilizer container. 

Run engine at least 10 min utes after adding stabilizer to 

allow the stabilizer to reach the carburetor. Do not empty 

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine 

oil. (See “ENGINE” in the Maintenance section of this 

man ual).

CYLINDER

1.  Remove spark plug.
2.  Pour one ounce (29 ml) of oil through spark plug hole 

into cylinder.

3.  Pull recoil starter handle slowly a few times to dis trib ute 

oil.

4.  Replace with new spark plug.

OTHER

•  Remove safety ignition key; store it in a safe place. 
•  Do not store gasoline from one season to another.
•  Replace your gasoline can if your can starts to rust. 

Rust and/or dirt in your gasoline will cause problems.

• 

If possible, store your snow thrower indoors and cover 

it to protect it from dust and dirt.

•  Cover your snow thrower with a suitable pro tec tive 

cover that does not retain moisture. Do not use plastic. 

Plastic cannot breathe, which allows con den sa tion to 

form and will cause your snow thrower to rust.

IMPORTANT

: Never cover snow thrower while engine/ex-

haust area is still warm.

Summary of Contents for XT 428863

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious i...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...ipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers...

Page 4: ...sembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the par...

Page 5: ...skid plates UNFOLD UPPER HANDLE 1 Raise upper handle to the operating position and tighten handle knobs securely Additional carriage bolts washers and handle knobs are in bag of parts Use to secure u...

Page 6: ...pping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SP...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ry starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine ON OFF...

Page 9: ...clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean out tool NO...

Page 10: ...snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a...

Page 11: ...t mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness SKID PLATE LOW POSITION HIGH GROUND CLEARANCE HEX NUTS HIGH POSITION LOW GROUND CLEARANCE A...

Page 12: ...ollow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key tied to recoil start cord into ignition slot until it clicks DO NOT turn the...

Page 13: ...edule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EA...

Page 14: ...nnot come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow t...

Page 15: ...t spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impe...

Page 16: ...d by a service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and shoul...

Page 17: ...us and will void the warranty If you think the engine governed high speed needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments...

Page 18: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 19: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 20: ...1 07 026 C 2 EXPLODED REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Ori...

Page 21: ...CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600...

Page 22: ...r snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Page 23: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Page 24: ...could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 CONTROL PANEL CHUTE 1 420315X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WE...

Page 25: ...KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 CONTROL PANEL CHUTE 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 62...

Page 26: ...your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 4 4 01 05 004 C REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 4197...

Page 27: ...6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4...

Page 28: ...our warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD...

Page 29: ...uld be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CO...

Page 30: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53...

Page 31: ...ETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING...

Page 32: ...so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 DRIVE 1 188226 assy of 1a 1b A...

Page 33: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 CHASSIS ENGINE PULLEYS 1 2 2 3...

Page 34: ...LEYS 1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5...

Page 35: ...RTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827E...

Page 36: ...riginal Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH...

Page 37: ...ardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 DECALS 1 3 4 6 1 9 8 7 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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