Poulan Pro XT 428863, Owner'S Manual

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious i...

Page 2: ...the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives w...

Page 3: ...ipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers...

Page 4: ...sembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the par...

Page 5: ...skid plates UNFOLD UPPER HANDLE 1 Raise upper handle to the operating position and tighten handle knobs securely Additional carriage bolts washers and handle knobs are in bag of parts Use to secure u...

Page 6: ...pping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SP...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ry starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine ON OFF...

Page 9: ...clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean out tool NO...

Page 10: ...snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a...

Page 11: ...t mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness SKID PLATE LOW POSITION HIGH GROUND CLEARANCE HEX NUTS HIGH POSITION LOW GROUND CLEARANCE A...

Page 12: ...ollow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key tied to recoil start cord into ignition slot until it clicks DO NOT turn the...

Page 13: ...edule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EA...

Page 14: ...nnot come in contact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow t...

Page 15: ...t spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impe...

Page 16: ...d by a service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and shoul...

Page 17: ...us and will void the warranty If you think the engine governed high speed needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments...

Page 18: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 19: ...sition 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank...

Page 20: ...1 07 026 C 2 EXPLODED REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Ori...

Page 21: ...CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600...

Page 22: ...r snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01...

Page 23: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Page 24: ...could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 CONTROL PANEL CHUTE 1 420315X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WE...

Page 25: ...KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 CONTROL PANEL CHUTE 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X 62...

Page 26: ...your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 4 4 4 01 05 004 C REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 1 2 3 3 4 4 3 3 01 08 004 B 4 4 1 4197...

Page 27: ...6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 F REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4...

Page 28: ...our warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD...

Page 29: ...uld be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 HANDLES 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CO...

Page 30: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53...

Page 31: ...ETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING...

Page 32: ...so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 DRIVE 1 188226 assy of 1a 1b A...

Page 33: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 CHASSIS ENGINE PULLEYS 1 2 2 3...

Page 34: ...LEYS 1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5...

Page 35: ...RTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827E...

Page 36: ...riginal Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH...

Page 37: ...ardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NUMBER XT827ES 96192003400 DECALS 1 3 4 6 1 9 8 7 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...