Power Craft 1020W, User Manual & Warranty

Page 1: ...dge that as well as your 3 year parts and labour warranty you have the added peace of mind of dedicated helplines and web support 1020W ANGLE GRINDER User Guide Warranty AFTER SALES SUPPORT UK HELPLINE NO 0905 460005 IRELAND HELPLINE NO 1520 932626 WEB SUPPORT www heltec eu MODEL NUMBER PAG 125 1020 ...

Page 2: ...Machine specifications 06 Safety instructions General Safety Instructions Additional safety instructions 12 Assembly Assembling the hand grip Assembling and removing the protective cover Mounting a grinding disc Mounting cutting grinding discs and roughing discs 15 Operation Deburring Cutting 18 Maintenance 22 Exploded view 23 Warranty ...

Page 3: ... safety and as part of our philosophy for customer service and satisfaction are backed by our comprehensive 3 Year Warranty We hope you will enjoy using your purchase for many years to come 1020W ANGLE GRINDER Always read the instructions for electrical products carefully before use It will help you understand your product better and avoid unnecessary risks Keep this instructions manual in a safe ...

Page 4: ...25 1020 04 Machine specifications Technical specifications Product information Fig A Voltage 230 V Frequency 50 Hz Power input 1020 W No load speed 11000 min Disc diameter 125 mm Spindle thread size M14 Weight 2 6 kg Lpa sound pressure 94 0 dB A Lwa sound power 107 0 dB A Vibration value 8 26 m s2 ...

Page 5: ...05 Machine specifications Fig A page 4 1 On off switch 2 Guard 3 Grinding disc not included 4 Spindle lock 5 Side handle 6 Switch lock Package contents 1 Angle grinder 1 Side handle 1 Spanner 1 Protective guard 1 Carbon brush set 1 Safety goggles 1 Instructions manual 1 After sales card 1 Quick start guide ...

Page 6: ...nformity with the relevant EU safety directives Class II machine double insulation earth connection not required Danger of life and risk of injury as well as risk of damage to the machine in case of non adherence to the safety instructions in these instructions of use Danger of electric shock Remove the plug from the mains socket Keep bystanders away Risk of fire Wear ear and eye protection Wear p...

Page 7: ...Keep work area well lit Do not use power tools in presence of flammable liquids or gases 3 Guard against electric shock Prevent body contact with grounded surfaces e g pipes radiators refrigerators 4 Keep visitors away Visitors should be kept away from the work area at all times Do not let visitors handle the machine at any time 5 Store unused tools When not in use keep tools out of reach of child...

Page 8: ...repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease 15 Disconnect tools When not in use before servicing and when changing accessories such as blades bits and cutters 16 Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from tool before...

Page 9: ...acturer s customer service representative to protect people from hazards Additional safety instructions Check that the maximum speed indicated on the grinding disc corresponds to the maximum speed of the machine The speed of the machine must not exceed the value on the grinding disc Make sure that the dimensions of the grinding disc correspond to the specifications of the machine Make sure that th...

Page 10: ...nded to be fitted with threaded hole wheel ensure that the thread in the wheel is long enough to accept the spindle length Ensure that ventilation openings are kept clear when working in dusty conditions If it should become nessesary to clear dust first disconnect the tool from the mains supply use non metallic objects and avoid damaging internal parts Use the side handle supplied with the equipme...

Page 11: ...plugs Repairs and servicing should only be carried out by a qualified technician or service firm Using extension cables Only use an approved extension cable suitable for the power input of the machine The minimum conductor size is 1 5 mm2 When using a cable reel always unwind the reel completely Prior to mounting an accessory always unplug the tool ...

Page 12: ...embling and removing the protective cover Fig B Only change the protective cover for a metal version or one made from similar material The position of the protective cover can be adjusted according to the working conditions without using tools The closed side of the protective cover must always face toward the user Assembly If a flange nut Fig C 10 page 13 and the lower flange disc Fig C 9 page 13...

Page 13: ...egularly if the screws are still fixed Mounting a grinding disc Fig C Use grinding discs of the correct dimension Use fibre reinforced grinding discs only The grinding disc must not touch the edge of the guard Press the spindle lock Fig A 4 page 4 and turn the spindle 6 until it engages in the lock Keep the spindle lock pressed during this procedure Remove the flange nut 10 from the spindle using ...

Page 14: ...o flanges so that the disc cannot move Release the spindle lock and check that the spindle is unlocked by rotating it Mounting cutting grinding discs and roughing discs Fig D Fig E Fig D and E show how to mount the flange 11 when using thick 4 8 mm and thin 2 5 4 mm discs The following grinding discs can be used with this grinder For deburring grooved fibreglass reinforced type 27 Dimensions Ø 125...

Page 15: ...or use another method to ensure that it cannot move while working Check the discs regularly Worn grinding discs have a negative effect on the machine s efficiency Change to a new grinding disc in good time Always first turn the machine off after use before removing the plug from the socket Deburring Fig F An angle of inclination of 30º to 40º will give the best results when deburring Move the mach...

Page 16: ...inding discs by applying sideways counter pressure The direction in which you want to cut is important The machine must always work against the direction of the cut so never move the machine in the other direction There is the risk that the machine will catch in the cut causing kickback and that you will lose control The ON OFF switch Fig A Turn the machine on using the ON OFF Fig A 1 page 4 The m...

Page 17: ...ckly pressing on the ON OFF switch 1 The grinder will continue to run after it is turned off Only lay the machine down once the motor has completely stopped turning Do not put the machine on a dusty surface Dust particles can penetrate the machine Never use the spindle key to stop the motor turning Never use the machine to grind magnesium workpieces ...

Page 18: ...use Keep the ventilation slots free from dust and dirt If the dirt does not come off use a soft cloth moistened with soapy water Never use solvents such as petrol alcohol ammonia water etc These solvents may damage the plastic parts Lubrication The machine requires no additional lubrication Faults Should a fault occur please contact the address on the warranty card On the back page of this manual ...

Page 19: ...or does not reach maximum speed Machine overheats Excessive sparking or motor runs irregular Power turned off The extension cable is too thin and or too long Air vents are blocked Clean them with a dry cloth There s dirt inside the motor or the carbon brushes are worn Extension cable damaged The mains voltage is lower than 230 V The machine has been overloaded Use the machine for the purpose it is...

Page 20: ...UK Helpline 0905 460005 Ireland Helpline 1520 932626 Web Support www heltec eu Model Number PAG 125 1020 20 ...

Page 21: ...UK Helpline 0905 460005 Ireland Helpline 1520 932626 Web Support www heltec eu Model Number PAG 125 1020 21 ...

Page 22: ...el Number PAG 125 1020 22 Exploded view Parts list No Description Position 406847 Outer flange 1 406846 Inner flange 3 407008 Protective guard 7 408642 Spindle gear 15 406952 Auxiliary handle 23 408643 Pinion gear 25 408640 Rotor 28 408641 Stator 34 407009 Switch 47 406814 Spanner 49 ...

Page 23: ...first instance please call the helpline We will at our discretion either repair or exchange the device in accordance with warranty legislation Please include the following when sending in your product for repair 1 The receipt proof of purchase 2 This warranty certificate with your name address contact details and a fault description completed overleaf If the original receipt is not enclosed the re...

Page 24: ... Bolton Lancs England BL3 4JE Service Center 0905 460005 0 06 min Ireland Helpline Heltec Ltd Circuit Tech Ltd Units 1 9 Stanley Mill Kirkebrok Road Deane Bolton Lancs England BL3 4JE Service Center 1520 932626 E 0 15 min WEB SUPPORT www heltec eu Replacements or repairs under guarantee regulations are free of charge Name Address Contact Telephone No E mail Location of purchase Fault Description I...