Power Craft PGG-800, Original Instructions & Warranty

Page 1: ...5 min WEB SUPPORT www servotool eu Model number PGG 800 ART NO PGM6002 After Sales Support Now you have purchased a Power Craft product you can rest assured in the knowledge that as well as your 3 year parts and labour warranty you have the added peace of mind of dedicated helplines and web support PGM6002 Ma GB IRE 1101 17 indd 1 1 18 11 3 35 35 PM ...

Page 2: ...u 2 Model Number PGG 800 Contents 2 Contents 3 Introduction 5 Machine data 8 Safety instructions 10 Assembling and operations 12 Periodic maintenance 14 Troubleshooting 15 Maintenance 16 Parts list 17 Technical drawing 18 Warranty PGM6002 Ma GB IRE 1101 17 indd 2 1 18 11 3 35 35 PM ...

Page 3: ...rranty and an outstanding after sales service through our dedicated on the number below helpline We hope you will enjoy using your purchase for many years to come If you require technical support or in the unlikely event that your purchase is faulty please telephone on the number below our Helpline for immediate assistance Faulty product claims made within the 3 year warranty period will be repair...

Page 4: ...uction manual carefully before using this machine Keep this instruction manual and the documentation provided with the machine for future reference Contents of packing 1 Generator 1 Auxiliary handle 1 Spark plug key 1 Users manual 1 After sales support card 1 Quick Start guide Check the appliance any loose parts and accessories for damage caused during transport PGM6002 Ma GB IRE 1101 17 indd 4 1 ...

Page 5: ... 50 Hz Rated output 650 W Max output power of apparatus 800 W Tool class I Weight 16 kg Dimensions 395x338x315 mm Outdoor noise Lwa 94 0 dB A Vibration level 2 5 m s2 Type Engine Air cooled 2 stroke petrol Cylinder arrangement Inclined 1 cylinder Max output 1 5 kW Operation hours 6 hours Fuel Gasoline oil 50 1 Fuel tank capacity 4 L PGM6002 Ma GB IRE 1101 17 indd 5 1 18 11 3 35 35 PM ...

Page 6: ...mber PGG 800 Machine data Product information 2 1 12 11 3 9 4 5 6 7 8 10 Fig A 1 Fuel tank 2 Fuel cap 3 AC socket 4 AC Switch 5 Engine switch 6 Choke lever 7 Recoil starter 8 Fuel tap 9 Air filter cover 10 Spark plug 11 DC output 12 DC switch PGM6002 Ma GB IRE 1101 17 indd 6 1 18 11 3 35 36 PM ...

Page 7: ...e 0905 1460005 Ireland Helpline 1520 932626 Web Support www servotool eu Model Number PGG 800 7 Machine data Red Black A B 0 70 0 80 mm Fig 2 Fig 3 Fig 4 Fig 5 PGM6002 Ma GB IRE 1101 17 indd 7 1 18 11 3 35 37 PM ...

Page 8: ...parts which might reach high temperatures Faulty and or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations Safety instructions Persons Never allow children or people unfamiliar with these instructions to use the appliance Local regulations may restrict the age of the operator Always operate outdoors with good ventilation Exhaust gas contains po...

Page 9: ...nerator at least 1 meter away from buildings and other equipment during operation keep flammable materials away from the generator The exhaust becomes very hot during operations and remains hot for a while after stopping the engine Let the engine cool before storing the generator indoors Do not touch the hot exhaust with your hands Gasoline is extremely flammable and is explosive under certain con...

Page 10: ...g and fit it into the recess on the bottom of the tank cover Screw the tank cover back onto the tank Use the enclosed screws to fasten the carry handle onto the tank Important Before use the tank needs to be filled up with a petrol mixture in a mixing ratio of 50 1 Refer to the table below Use the measuring jug inside the tank One increment equals 20ml Mix the mixture well Mixture 50 1 Regular unl...

Page 11: ... then pull sharply to start the engine 7 5 Allow the engine to run until it warms up and then move the choke lever to the open position 6 Using the AC Output 230 V Start the generator Plug in the electrical appliance plug Stopping the generator Fig 1 4 1 Unplug all cords 5 2 Turn engine switch to OFF 5 3 Turn off fuel tap 8 Using the DC Output 12V Fig 5 Plug the charging lead into the DC output St...

Page 12: ...alve clearance Check the fan of the cooling system for damage Spark plug inspection Fig 2 Disconnect the spark plug cap and remove any dirt from around the spark plug area Remove spark plug 10 with the plug spanner supplied Inspect the spark plug It should be a tan colour Measure the gap distance contact point with a suitable gauge The gap should be 0 7 0 8 mm Correct the gap if necessary by caref...

Page 13: ...mount of oil onto the filter element and gently squeeze out any excess oil Replace the filter element and air filter cover Be sure the filter cover seals properly all around Do not run the engine without the air filter element in place Never place a wet filter with solvent on the machine Fuel tap To remove the fuel tap filter simply undo the cup at the bottom of the fuel tank Use a small spanner t...

Page 14: ...d gently and look for a spark If there is no spark replace spark plug Spark plug is OK but engine still won t start Check fuel tap filter is clean Check fuel line is clear Check carburetor is not clogged Engine will not start Clean or replace spark plug Check ignition system if faulty contact your service centre Check compression if low contact your service centre Check for loose cylinder head tig...

Page 15: ...mes with the starter switch OFF Replace spark plug Pull on the starter cord until you feel compression and stop Clean the generators exterior and coat with rust inhibitor Place the generator on flat ground and cover with a clean dry cloth Faults Should a fault occur e g after wear of a part please contact the service address on the warranty card In the back of this manual you find an exploded view...

Page 16: ...nderhead bolt and nut set 17 18 701118 Cylinder gasket set 21 23 701119 Gasket ring set 24 701114 Crankshaft 26 701120 Carburator complete 27 TILL 31 701121 Ignition coil assy 36 37 701122 Recoil starter assembly 41 701123 Choke complete 43 TILL 49 701124 Muffler 50 701125 AC socket 55 701126 Circuit breaker 56 57 701127 Switch 58 59 701128 CDI winding 61 62 701129 Fuel cap 63 64 701130 Handle 65 ...

Page 17: ...UK Helpline 0905 1460005 Ireland Helpline 1520 932626 Web Support www servotool eu Model Number PGG 800 17 Technical drawing PGM6002 Ma GB IRE 1101 17 indd 17 1 18 11 3 35 40 PM ...

Page 18: ... FREIGHT PREPAID to the service address stated at the end of this booklet We will at our discretion either repair or exchange the device in accordance with warranty legislation Please include the following when sending in your product for repair 1 The receipt proof of purchase 2 This warranty certificate with your name address contact details and a fault description completed overleaf If the origi...

Page 19: ...UK Helpline 0905 1460005 Ireland Helpline 1520 932626 Web Support www servotool eu Model Number PGG 800 19 PGM6002 Ma GB IRE 1101 17 indd 19 1 18 11 3 35 41 PM ...

Page 20: ...tool circuit tech co uk Do not forget to include your name address and a daytime telephone number Alternatively you can contact our service hot line on the number given below Office hours are as follows Mon Fri 8 am 6 pm Sat 10 am 2 pm Sun 10 am 4 pm UK Helpline Circuit Tech Ltd Units 1 9 Stanley Mill Kirkebrok Road Deane Bolton Lancs England BL3 4JE Service Center 0905 1460005 0 06 min Ireland He...