Power smart 196cc, Instruction Manual

Page 1: ... need technical support Website www Amerisuninc com www powersmartusa com Toll free 1 800 791 9458 Mon Fri 9 5 EST Email support amerisuninc com Please feel free to contact us INSTRUCTION MANUAL 196cc Engine Instruction manual ...

Page 2: ...NUAL CAREFULLY Pay special attention to these symbols and any instructions that follow Indicates serious injury or death will result if instructions are not followed Indicates a strong possibility that serious injury or death could result if instructions are not followed Indicates a possibility that minor injury or an result if instructions are not followed Indicates that equipment or property dam...

Page 3: ... 2 COMPONENTS CONTROL LOCATIONS 3 3 CONTROLS 4 4 CHECK BEFORE OPERATION 7 5 OPERATION 8 6 MAINTENANCE 9 7 STORAGE TRANSPORTING 18 8 TROUBLESHOOTING 21 9 TECHNICAL CONSUMER INFORMATION 22 10 SPECIFICATIONS 26 11 WIRING DIAGRAMS 27 ...

Page 4: ...h the engine stopped Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container If any fuel is spilled make sure the area is dry before starting the engine Hot Exhaust l The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before...

Page 5: ... 2 COMPONENTS CONTROL LOCATIONS MUFFLER HEATER BOX SPARK PLUG CAP PRIMING PUMP OIL FILLER CAP IGNITION SWITCH STARTER MOTOR 120V 230V RECOIL STARTER STARTER GRIP OIL DRAIN PLUG CHOKE LEVER OIL DRAIN PLUG ...

Page 6: ...tch to stops the engine 2 Choke Lever The choke lever opens and closes the choke valve in the carburetor The CLOSE position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for restarting a warm engine CHOKEL LEVER IN ON ENGINE SWITCH OUT OFF CHOKEL VALVE POSITION SYMBOL CLOSE OPEN ...

Page 7: ...5 3 Recoil Starter Grip or Starter Motor Pulling the starter grip or using the starter motor operates the recoil starter to crank the engine OR 120 V OR 230 V ELECTRIC START STARTER GRIP ...

Page 8: ... in the low temperature When you put the Priming Pump you should not put more than three times 5 Usage temperature Engines applied in snow blowers are suggested using between 30 C to 4 4 C If it operates below or above this temperature scope engines couldn t start or work normally Priming Pump ...

Page 9: ...el and the engine switch is out off the key hole Check the General Condition of the Engine l Look around and underneath the engine for signs of oil or gasoline leaks l Remove any excessive dirt or debris especially around the muffler and recoil starter l Look for signs of damage l Check that all shields and covers are in place and all nuts bolts and screws are tightened Check the Engine Check the ...

Page 10: ...ded with the equipment powered by this engine for any safety precautions that should be observed in conjunction with engine startup shutdown or operation STARTING THE ENGINE 1 To start a cold engine move the choke lever to the CLOSE position To restart a warm engine leave the choke lever in the OPEN position 2 Put the engine switch in the key hole 3 Priming Pump In the low temperature environment ...

Page 11: ...ug the plug cap in electrical source carefully then press the starter When the engine running pull out the plug cap from the electric source To prevent damaging the electric starter run it no more than 10 times at intervals of 5 seconds on then 5 seconds off If the engine does not start after this series of attempts allow the starter to cool STARTER GRIP 120V OR 230V ELECTRIC STARTER Priming Pump ...

Page 12: ...low temprature engine can marm up more than 30 s If inconsistent engine speeds are experienced when Choke Lever is rotated OPEN Position 1 Move Choke Lever to Mid Point Between OPEN and CLOSE Posintions and allow Engine to develop additional operating heat 2 After Engine has warmed up move Choke Lever to OPEN Posintion STOPPING THE ENGINE To stop the engine in an emergency simply pull out the engi...

Page 13: ...pecial tools are best handled by professionals and are normally performed by a technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your engine under unusual conditions such as sustained high load or high temperature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to ...

Page 14: ...away from all fuel related parts Remember that your servicing dealer knows your engine best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine parts or their equivalents for repair and replacement MAINTENANCE SCHEDULE l Emission related items 1 These items should be serviced by your servicing dealer unless you have the proper tools and a...

Page 15: ...ver to avoid the inconvenience of an unexpected shutdown always check the engine oil level before startup ENGINE OIL CHANGE Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Place a suitable container below the engine to catch the used oil and then remove the filler cap and the drain plug 2 Allow the used oil to drain completely and then reinstall the drain plug ...

Page 16: ...nd check the oil level regularly 4 Screw in the filler cap dipstick securely ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 5W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SA oil viscosity and service ...

Page 17: ... gap should be 0 028 0 031 in 0 70 0 80 mm Correct the gap if necessary by carefully bending the side electrode 5 Install the spark plug carefully by hand to avoid cross threading 6 After the spark plug seats tighten with a spark plug wrench to compress the water If reinstalling the used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn afte...

Page 18: ...g Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your engine deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional...

Page 19: ...Stop the engine 4 Move the fuel valve to the OFF position If engine has a KNOB FUEL SWITCH then follow step 1 2 3 and 4 If engine not has a KNOB FUEL SWITCH then follow step 1 2 3 DRAINING THE FUEL TANK AND CARBURETOR 1 Place an approved gasoline container below the carburetor and use a funnel to avoid spilling fuel 2 Remove the carburetor drain bolt and then pull out the fuel tube 3 After all the...

Page 20: ...stem can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the engine promoting rust and corrosion If equipped with a battery for an electric starter recharge the battery once a month while the engine is in storage This will help to extend the service life of the battery Removal from Storage Check your engine as described in the chap...

Page 21: ...pped Gap or replace spark plugs Spark plugs wet with fuel flooded engine Dry and reinstall spark plugs 5 Take engine to an authorized servicing dealer or refer to manual Fuel filter clogged carburetor malfunction ignition malfunction valve stuck etc Replace or repair faulty components as necessary ENGINE LACKS POWER Possible Cause Correction 1 Check fuel Out of fuel Refuel Bad fuel engine stored w...

Page 22: ... may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your engine at altitudes above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its us...

Page 23: ... Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer l Hard starting or stalling after starting l Rough idle l Misfiring or backfiring under load l Afterburning backfiri...

Page 24: ...mm cold Other specifications No other adjustments needed CONSUMER INFORMATION Publications These publications will give you additional information for maintaining and repairing your engine You may order them from your engine dealer Parts Catalog This manual provides complete illustrated parts lists QUICK REFERENCE INFORMATION Engine Oil Type SAE 5W 30 API SE or SF for general use Refer to engine o...

Page 25: ...ing Ratio 10 Noise 70dBA Bore Stroke mm 68 54 Displacement cc 196 Compression Ratio 8 5 1 Lubricating mode Splash Starting Mode Recoil start Electric starting P T O shaft rotation Anti clockwise from P T O side Valve Clearance input valve 0 10 0 15mm output valve 0 15 0 20mm Spark plug clearance 0 7 0 8mm Igniting Mode Transistorized magneto Ignition Air cleaner No filter Dimension L W H mm 382 35...

Page 26: ...24 11 Wiring Diagrams Engine Type With 120V or 230V Electric starter Bl BLACK Br BROWN Y YELLOW R RED W WHITE G GREEN TRANSISTORIZED IGNITION UNIT IDLE SPEEG SWITCH ENGINE SWITCH SPARK PLUG Circuit ...

Page 27: ...25 Engine Type Without Electric starter ENGINE SWITCH TRANSISTORIZED IGNITION UNIT SPARK PLUG Circuit ...

Page 28: ...ists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN THE U S AND SOME CANADIAN PR...