Power Step PSA-EX3600-FRS, Manual

Page 1: ...EX3600 FRS 3 8 15 FOLDING RETRACTABLE STAIRWAY Manual for Hitachi EX3600 Excavator Model No PSA EX3600 FRS Serial No Date Manufactured ...

Page 2: ...ure 8 Section 3 Operating Procedure Section 4 Drawings and Repair Parts lists 9 4 1 Assembly complete Parts List 11 4 2 Mounting Assembly Parts List 12 4 3 Landing Assembly Parts List 14 4 4 Stair Upper Assembly Parts List 16 4 5 Stair Lower Assembly Parts List 18 4 6 Pivot Assembly 20 4 7 Hydraulic Cylinder 23 4 8 Power Pack Assembly 26 4 9 Electrical Controls Wiring Diagrams Optional extras ...

Page 3: ...he front and back plates of the fascia beam Modify the removed landing ww per 21 565 and put it back where it came off Template 21 578 Bolt the main mtg plate to the plate inside the beam per 21 562 DON T RISK ARM HAND BY REACHING IN TO LOCATE NUTS USE 21 573 to reach in at least for the first two Fit struts per 21 568 and then our landing to the big plate and also skirt 21 566 behind beneath our ...

Page 4: ...FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Installation Drawings Mounting Mods 21 569 Pg4 EX3600 FRS 3 8 15 ...

Page 5: ...FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Installation Drawings Mounting Position Pg5 EX3600 FRS 3 8 15 ...

Page 6: ...Pg6 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Installation Drawings Landing and Stair Assembly EX3600 FRS 3 8 15 ...

Page 7: ... for accessibility Check main mounting bolts for torque Check hydraulic oil level in power pack and top up as necessary Stairway in raised position Top up using same hydraulic oil as used in hydraulics of machine Thoroughly check all electrical wiring for damage replace as necessary Repeat daily check as above 5000 Hours Change hydraulic oil in tank of hydraulic power pack 10 0 litres It is recomm...

Page 8: ...stairway raises into operate the electrical switch to the raise position up Hold the switch in the up position until the stairway is in the fully raised position The stairway is now raised and stored Note The stairway is interlocked with the swing interlock of the excavator and the machine will not swing with the stairway out of the fully raised position Operation of the FRS mechanically extends t...

Page 9: ...Pg9 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 1 Assembly Complete EX3600 FRS 3 8 15 ...

Page 10: ...g Page 9 EX3600 FRS 3 8 15 ITEM PART NO PART NAME QTY 1 MOUNTING ASSEMBLY 1 2 PS 21079 36A LANDING ASSEMBLY 1 3 PS 21038 A STAIR UPPER ASSEMBLY 1 4 PS 21572 A STAIR LOWER ASSEMBLY 1 5 PS 35030 A PIVOT ASSEMBLY 1 6 PS 63009 ASSY HYDRAULIC ASSEMBLY 1 7 PS 80104P RFS HYDRAULIC POWER UNIT ASSEMBLY INCLUDING CRADLE 1 ...

Page 11: ...tem Part No Part Name Qty 1 2 3 4 5 6 7 8 9 10 PS 21562 PS 21567 PS 21566 PS 21575 PS M24X100ZP CPS M12X85ZP PS M24NZP CPS M12NZP PS M24WH CPS M12WH MOUNTING ASSEMBLY FLOOR GRID SKIRT FLOORING INFILL BOLT M24 x 100 BOLT M12 x 85 NUT M24 NUT M12 WASHER HARDENED M24 WASHER HARDENED M12 1 1 1 1 14 4 14 4 28 8 Parts List ...

Page 12: ...Pg12 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 3 Landing Assembly PS 21079 36A EX3600 FRS 3 8 15 ...

Page 13: ...awing Page 12 EX3600 FRS 3 8 15 Item Part No Part Name Qty 1 2 3 4 5 6 7 8 9 PS 21079 PS 21571 LHR PS 21055 PS M24 x 100ZP CPS M12 x 30ZP CPS M24WH PS M24NZP CPS M12WH PS 63009 B LANDING HANDRAIL LANDING LANDING GRID BOLT M24 x 100 BOLT 12 x 30 WASHER HARDENED M24 NUT M24 WASHER HARDENED M12 BUSHES CLEVIS 1 1 1 8 16 16 8 16 2 ...

Page 14: ...Pg14 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 4 Stair Upper Assembly PS 21038 A EX3600 FRS 3 8 15 ...

Page 15: ...1 PS 21056 CPS M10x 100 PR PS 21049 15 PS 63009 B CPS M12X35ZP CPS M12X30ZP CPS M12WH CPS M12NZP PS 38998 C PS 32266 SAN STRINGER ASSEMBLY HANDRAIL UPPER TREAD STEP BUSHING UPPER CRANK PIVOT BUSHING CENTER PIVOT BUFFER FRAME TRAVEL RUBBER STOP BUFFER FRAME LOWER STAIR PIVOT PIN TOP ROLL PIN M10 x 100 WASHER MACHINED BUSHES CLEVIS BOLT M12 x 35 BOLT M12x 30 WASHER HARDENED M12 NUT M12 FRS SPRING SE...

Page 16: ...Pg16 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 5 Stair Lower Assembly PS 21572 A EX3600 FRS 3 8 15 ...

Page 17: ...21037L PS21037R PS 21034L PS 21034R PS 21553 PS 21556 PS 21571 LSH PS 36021 CPS M12X35ZP CPS M12X30ZP CPS M12NZP CPS M12WH PS 32266 SAN STAIR STRINGER LH STAIR STRINGER RH STAIR EXTENSION LH STAIR EXTENSION RH STAIR STILE CAP LH STAIR STILE CAP RH TREAD STEP SMALL TREAD STEP STD HANDRAIL LOWER SECTION LINKAGE TORQUE TUBE BOLT M12 x 35 BOLT M12 x 30 NUT M12 WASHER HARDENED M12 NON SLIP NOSING Not i...

Page 18: ...Pg18 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 6 Pivot Assembly PS 35030 A EX3600 FRS 3 8 15 ...

Page 19: ...X120ZP PS M20X100ZP PS M20X60ZP CPS 3 4 X5 UNF CPS 3 4 X4 1 2 UNF PS 29004 N PS 29003 N PS M24NN CPS M20NN CPS 3 4 N L UNF PS M24WH CPS M20WH CRANK PRIMARY CRANK SECONDARY CRANK TIE BAR CRANK LINKAGE SLIDING PIN PIVOT PRIMARY ROD LINKAGE 1738MM ROD END LH ROD END RH ROLL PIN BOLT M24 x 120 10 9 BOLT M20 x 100 10 9 BOLT M20 x 60 10 9 BOLT 3 4 x 5 Gr 8 BOLT 3 4 x 4 1 2 Gr 8 NUT LOCKING LH NUT LOCKIN...

Page 20: ...Pg20 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 7 Hydraulic Cylinder Assembly PS 63009 ASSY EX3600 FRS 3 8 15 ...

Page 21: ... 12 13 14 15 16 17 18 19 20 21 PS61160 KIT PS 61159 PS 61157 PS 61154 PS 61149 PS 61148 PS 63201 PS 61158 5MM PS 61160 PS 61147 PS 63202 PS 63202 B PS 63202 C PS 61163 PS 61006 1 PS 60051 2 8M PS 61166 HARD PLUMBING KIT FITTING ELBOW 9 16 JIC x 1 4 BSPP FITTING O RING 1 4BSPP x 9 16 JIC FITTING ELBOW O RING 1 4BSPP x 9 16 JIC FITTING TEE 9 16 JIC M M FITTING TEE 9 16 JIC 1 4 BSPP VALVE PILOT OPERA...

Page 22: ...Pg22 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 7 Hydraulic Cylinders Valve Diagram EX3600 FRS 3 8 15 ...

Page 23: ...o suit Hitachi EX3600 Excavator Section 4 8 Power Pack Assembly PS 80104P Not including Cradle Single Valve Power Pack PS 80104P FRS Including Cradle See Parts List Pg 24 EX3600 FRS 3 8 15 10 8 7 6 3 4 9 11 14 18 12 17 16 15 13 2 5 1 21 ...

Page 24: ...36 308 PS 131 2 19 PS 122 11 1258 PS 149 115 123 PS 538 6 200 PS 118 64 PS 147 790 308 PS 122 11 1276 PS 149 990 991 PS 541 3 126 PS 541 6 89 PS 122 11 357 PS 21613 PS 149 120 820 PS 506 4 254 PLASTIC TANK TANK FILLER CAP TANK PLUG PUMP HOUSING ASSEMBLY 24V MOTOR DRIVE COUPLING EMERGENCY HAND PUMP CLOSED CENTRE A1 VALVE MANUAL OVERRIDE BUTTON BASE PANEL MANIFOLD REAR BRACKET PUMP FILTER SINGLE VAL...

Page 25: ...Pg25 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 8 Power Pack Assembly Single Valve Power Pack Electrical EX3600 FRS 3 8 15 BLUE BROWN ORANGE WHITE GO SWITCH ...

Page 26: ...Pendant Switch Mounted on Handrail 3 4 2 5 1 Item Part No Part Name Qty 1 2 3 4 5 PS 73013 PS 73013 B PS 77005 PS 77009 AR PS 75430 CONTROL PENDANT SWITCH CONTROL PENDANT BRACKET HAND RAIL SWITCH HARNESS SWITCH HARNESS PROXIMITY SWITCH 1 1 1 1 1 WARNING LOW OR FAULTY BATTERIES WILL VOID WARRANTY ON THE POWER PACK AND ALL ELECTRICAL SWITCHES AND COMPONENTS PS 77009 AR HARNESS ...

Page 27: ...Pg27 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 9 Electrical Controls Wiring Diagram 1 EX3600 FRS 3 8 15 ...

Page 28: ...Pg28 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 9 Electrical Controls Wiring Diagram 2 EX3600 FRS 3 8 15 ...

Page 29: ...Pg29 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Section 4 9 Electrical Controls Wiring Diagram 3 EX3600 FRS 3 8 15 ...

Page 30: ...ectrical Controls EX3600 FRS 3 8 15 1 5 3 4 2 O P T I O N A L E X T R A O N L Y 1 AERIAL BULKHEAD 2 POWER ON LED 3 LADDER UP LED 4 LADDER DOWN LED 5 POWER LOGIC PLUG SUGGESTED WIRING FOR HYDRAULIC POWERSTEP STAIRWAY SYSTEM Remote Control Unit PS 2394 Raise lower Transmitter PS 2393 ...

Page 31: ...Pg31 FOLDING RETRACTABLE STAIRWAY To suit Hitachi EX3600 Excavator Emergency Lanyard Kit and Wiring Diagram EX3600 FRS 3 8 15 O P T I O N A L E X T R A O N L Y PS HITEX L YARD KIT ...