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CONTENTS

Operating Specifications 

3

 

Working Envelope Diagram 

3

 

Do’s and Don’ts 

4

 

Primary Components 5

 

Operating Procedures (Incl. Emergency Operation)

 

6-8

 

Pre-operation checks

 

Normal Operation: Lift functions, Drive functions

 

Emergency Operation: Ground and Basket

Maintenance Procedures 

9-13

 

Storage 14 

 

Key Spare Parts 

15-18

Electrical Circuit Diagram 

19

Hydraulic Circuit Diagram

 

20

Warranty Terms 

21 

2

CONTENTS

INTRODUCTION

The Power Tower Nano SP is designed to be a simple, safe and 

efficient self-propelled alternative to push-around platforms or 

traditional scaffold tower or podium steps.  It can be used for many 

applications including construction and maintenance where the 

convenience and efficiency of using a self-propelled platform is 

preferred.  The Nano SP is ideal for working on raised access flooring 

or other delicate flooring due to its low overall weight and low point 

loading.

The Nano SP is suitable for any application provided it is used within 

its operating parameters and should always be used on flat, level and 

hard surfaces such as concrete.  If used for hazardous applications 

such as shot-blasting, welding, paint spraying or with any other 

hazardous materials, measures must be taken to ensure the Nano 

SP does not become damaged in any way that may impair safety 

or reliability. Additional protection for the operator will be required 

in some cases, which is the responsibility of the operator and the 

operators employer.

The purpose of this manual is to provide essential basic information 

required to operate and carry out routine maintenance for the Nano 

SP.  It should be followed by anybody giving familiarisation training 

for the Nano SP.  We recommend any operator of the Nano SP should 

also have had formal certificated training, such as IPAF category 3A, in 

addition to Nano SP specific familiarisation. 

This is not a workshop manual. Please contact the manufacturer or 
their agent for specific operation or maintenance information if in 
doubt.
 
The health and safety of the operator or maintenance technician is 
the responsibility of the individual and/or their employer and not 
Power Towers Ltd.

Summary of Contents for nano SP

Page 1: ...Operating and Maintenance Manual www powertowers com...

Page 2: ...hin its operating parameters and should always be used on flat level and hard surfaces such as concrete If used for hazardous applications such as shot blasting welding paint spraying or with any othe...

Page 3: ...N Max gradient for operation 0 Max wind force 12 5m sec Maximum weight Inc payload 478kg 200kg 678 kgs Maximum castor point load 210 kgs 2 10 kN Drive Speed Max 4 6 KpH Drive Speed Slow 1 0 KpH Elevat...

Page 4: ...tal force 200N 5 Never drive Nano SP near holes in the floor or edge of concrete slab manholes drains etc 6 Never use in the vicinity of live conductors 7 Never extend the height or reach of the work...

Page 5: ...5 Entrance Gate Latch Spirit Level Swivel Castor Drive Wheel Motor Gearbox Emergency Stop Battery Isolator Manual Emergency Lowering Valve Control Arm Folded Ground Control Station Tool Tray Basket re...

Page 6: ...tandard If the operator chooses to wear a safety harness an approved fall restraint type harness should be worn Operating Procedures are divided into three key areas 1 Pre operation checks What to do...

Page 7: ...cantilever deck and operation 2 Lifting mast structure chassis area structure 3 Pothole mechanism 4 Wheels and castors for tyre damage and fixings 5 Main control cable curly cable to control arm 6 Al...

Page 8: ...gate to elevate backwards to descend Always check for overhead obstructions before elevating The user shall obtain the guidance and approval of the manufacturer in the event of any special working met...

Page 9: ...modes 1 Rapid flash which indicates maximum charge rate 2 Slow pulse indicating slower charging 3 Continuous illumination indicating the battery is fully charged D 4 Additionally the battery charge in...

Page 10: ...ntenance tasks that should be carried out by the operator or other competent person Always use chemical resistant gloves and safety goggles glasses when checking battery electrolyte levels 1 Check Bat...

Page 11: ...t not be disconnected unless by a competent person If the connection has been disconnected then a full pressure test of the system must be conducted prior to placing the machine back into service No l...

Page 12: ...gap between the mast section and the wear screw develops This will be evident by free sideways movement of the basket If this free movement is thought to be excessive check the gap between the screw...

Page 13: ...in good serviceable order Handrails are undamaged and secure Operation of gate latch Basket tray condition Mechanical condition of lifting structure and chassis Swivel castor condition and security A...

Page 14: ...dically If this is not practical then the charger should be switched on once a week for half an hour This is especially important in cold conditions The hydraulic oil must be replaced recommended afte...

Page 15: ...levated Drive Speed limit switch PTNSP E 650 F Tilt Alarm Overide Switch PTNSP E 649 actual switch may vary from illustration G Load Sensing limit switch PTNSP E 648 H Tilt Alarm module PTNSP E 603 I...

Page 16: ...box complete LHS PTNSP E 616L P Drive Motor Brake PTNSP E 617 Q 24 8 A Battery Charger PTNSP E 630 R 12v 105A Traction Battery PT E 002 HYDRAULIC PARTS S 24v DC Powerpack Complete PTNSP H 551 Powerpac...

Page 17: ...TNSP M 501 D Power pack Cabinet Cover Plate PTNSP M 521 E ECU Cover Plate PTNSP M 522 F Guardrails Complete outer PTNSP M 516 G Guardrails complete inner PTNSP M 518 H Gate PTNSP M 503 Cantilever slid...

Page 18: ...520 M Gas Strut Control Arm PTNSP M 519 N Cantilever Tread Lock PTNSP M 527 O Basket safety prop c w fixing PTNSP M 529 P Decal Set 1 PTNSP M 540 Q Decal Set 2 PTNSP M 541 R Decal Set 3 PTNSP M 542 S...

Page 19: ...RGENCY LOWER PT E 008 8 RELAY PROTECTION BOARD 1c PTNSP E 676 9 LOWERING RELAY RY1 PTNSP E 676 10 5A FUSE PT E 012 11 START SOLENOID PTN H 552 12 POWERPACK LOWERING SOLENOID C W VALVE PTNSP H 552 13 A...

Page 20: ...CIRCUIT DIAGRAM HYDRAULIC 20 Relief Valve preset to 65 Bar Single Action 2 stage lift cylinder Manual Bypass Solenoid Lock Valve NA HP 003 Steel Pipe 12V 24V DC Powerpack...

Page 21: ...agents for repair or assessment against a warranty claim on any Nano SP or component Materials and or labour costs to renew repair or replace components due to fair wear and tear Faults arising from...

Page 22: ...TEST RESULTS NOTES Description Work Carried out Date...

Page 23: ...ALTERATIONS REPAIRS Description Work Carried out Date...

Page 24: ...NANO SP UK 12 17 www powertowers com 100 British designed and manufactured...

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