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Assembly

16

27

26

Taillight
Housing

Taillight
Lens

• Using safety scissors, remove the taillight lenses and the

taillight housings from the plastic connectors. Dispose of
the plastic connectors.

• Face the rear of the vehicle.

• Fit a taillight lens inside a taillight housing.

• Position the taillight housing with lens against the vehicle

body with the screw holes aligned, as shown.

• Insert two #8 x 1" screws through the taillight lens and

housing and into the vehicle body as shown.

• Tighten the screws with a Phillips screwdriver. Do not

over-tighten.

• Repeat this procedure to attach the other taillight.

• Position the gas cap so that its tether points down.

• Snap the gas cap into the hole under the right taillight.

Gas Cap

Tether

• Insert a 1

1

/

2

" x 

1

/

4

" machine screw into the hole closest to

the front of the vehicle in the underside of the rear wheel
well, through the vehicle body and into the end of the
sport bar.

Important! Make sure to assemble the two 1

1

/

2

" x 

1

/

4

"

machine screws to hold the sport bar and the sport bar
supports in place.
• Tighten the screw with a Phillips screwdriver. Do not 

over-tighten.

• Repeat this procedure on the other side of the 

vehicle body.

Sport Bar

25

24

• Fit the sport bar and sport bar support legs into the holes

in the vehicle body.

• Push down firmly on a sport bar side leg while pulling 

up on the side fender to fit the sport bar into the 
vehicle body.

• Repeat this procedure on the other side of the 

vehicle body.

Sport Bar

Side
Fender

PULL HERE

PUSH 
HERE

Summary of Contents for JEEP WRANGLER 78490

Page 1: ...Model 78490 Tools needed for assembly Phillips Screwdriver Hammer and Safety Scissors not included Use only with a Power Wheels 12 Volt Lead acid Rechargeable Battery and a Power Wheels 12 Volt Charg...

Page 2: ...vent damaging the motors and gears do not tow anything behind the vehicle or overload it Do not exceed the maximum weight capacity of 130 lb 60 kg For safety reasons your vehicle has been pre set so t...

Page 3: ...ehicle or its electrical system in any way Alterations could cause a fire resulting in injury and could also ruin the electrical system Use of the wrong type battery or charger could cause a fire or e...

Page 4: ...are discarded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Steering Wheel Cap Microphone Gas Ca...

Page 5: ...ield Sport Bar Not Shown Label Sheet Literature Bag Steering Column 354 Cap Nut 3 All Screws Shown Actual Size Vehicle Body Dash Hood Seat For your convenience an extra 354 cap nut has been included S...

Page 6: ...6 Parts Diagram D 1 2 3 4 6 5 10 3 18 17 19 15 15 28 10 10 20 33 31 31 30 25 27 21 26 34 14 13 13 12 8 9 16 11 33 10 29 24 7 23 22 36 32 32 35 10 10...

Page 7: ...Knob Plate 1 17 Dashboard Knob 2 18 Microphone 1 19 Key Assembly 1 20 Steering Wheel 1 21 Steering Wheel Cap 1 22 Seat 1 23 Long Seat Belt Strap 1 24 Short Seat Belt Strap 2 25 Headlight Lens 2 26 Len...

Page 8: ...Alterations could cause a fire resulting in injury and could also ruin the electrical system 8 About Thermal Fuses Your Power Wheels 12 volt battery is equipped with a built in thermal fuse The therm...

Page 9: ...1 Battery Charger Connector 9 Important Notes Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time You do not need to remove the battery from you...

Page 10: ...he holes towards the front of the dash closest to the passenger compartment and into the vehicle body Tighten each screw with a Phillips screwdriver Do not over tighten 2 1 Assembly F 1 2 3 10 Snap th...

Page 11: ...t the spokes form a Y as shown The tab on the steering wheel stem should face up Fit the steering wheel onto the steering column Fit a cap nut onto the end of the steering column Tap the cap nut with...

Page 12: ...to snap the other lens assembly into the grille Grille Tabs Slots 11 Fit the wide notch in the side of a headlight lens under the wide tab on a lens guard Press firmly on the inside of the headlight...

Page 13: ...cket Tighten the screw with a Phillips screwdriver Do not over tighten Insert a 10 x 3 screw through the hole on the other side of the windshield Tighten the screw with a Phillips screwdriver Do not o...

Page 14: ...e center of the seat Make sure the fasteners face the outer edge of the seat Pull each side of the long seat belt strap evenly through the slots Make sure to pull each T loop through a slot Turn the s...

Page 15: ...t covers are positioned with the wide spaced tabs at the top Push firmly on the light cover to snap it to the housing Repeat this procedure on the other side of the KCTM light rack to assemble the oth...

Page 16: ...nts down Snap the gas cap into the hole under the right taillight Gas Cap Tether Insert a 11 2 x 1 4 machine screw into the hole closest to the front of the vehicle in the underside of the rear wheel...

Page 17: ...d to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles One time assembly is now complete IMPORTANT NOTES Please carefully read the owner s informatio...

Page 18: ...It is easier to install the battery before assembling the hood to your vehicle If you have already assembled the hood to your vehicle you may want to remove it to install the battery 1 2 3 Lift the h...

Page 19: ...condition will ruin it Do not store the battery in temperatures above 75 F or below 10 F Prevent the battery from moving freely inside the battery compartment Always use the battery retainer to secur...

Page 20: ...evel and ability to drive this vehicle safely Children are not always able to recognize or anticipate hazards even when they have been taught about them There is no acceptable substitute for adult sup...

Page 21: ...erse Once your child is completely comfortable with operating the vehicle in the forward mode introduce reverse To Back Up Make sure the shifter is in the reverse position 1 To Back Up 3 1 2 3 1 2 As...

Page 22: ...e page 27 for the list of authorized service centers or call 1 800 348 0751 for the location of the authorized service center nearest you Disconnecting the High Speed Lock Out How to Operate Your Vehi...

Page 23: ...battery has a built in thermal fuse A thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe The fuse will automatically reset...

Page 24: ...rs Check all wires and connectors Make sure the charger connector is plugged into the battery and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Overcharged ba...

Page 25: ...tle inclines or slopes of 10 or less Vehicle runs in low speed but High speed lock out not disconnected The vehicle was pre set to run only in low speed does not run in high speed To allow the vehicle...

Page 26: ...l connectors the vehicle won t run without to make sure they are tight a push Dead Spot on motor Contact your local Power Wheels authorized service center for diagnosis and repair Loud clacking or gri...

Page 27: ...33 E 5th Street 85711 520 325 3988 ARKANSAS FT SMITH Bromley Appliance Service 614 North 10th Street 72901 501 782 9646 JONESBORO Jonesboro Sewing Vac 1420 South Caraway Road 72401 870 931 9600 800 53...

Page 28: ...Service 7411 N Milwaukee Ave 60714 847 647 8250 800 572 6826 PEORIA Rexx Battery Specialists 3033 North University 61604 309 687 3564 ROCKFORD Sun Appliance Sales Service 3112 N Rockton Avenue 61103 8...

Page 29: ...8 3800 TOMS RIVER South Jersey TV Service 1171 Fischer Road 08753 732 506 9400 TRENTON Tattersall Inc 5459 309 N Willow Street 08618 609 393 4293 NEW MEXICO ALBUQUERQUE Appliance Service Center 5505 S...

Page 30: ...Service Inc 906 Georgia 79102 806 373 8812 AUSTIN Harrell Supply and Service Inc 5435 Burnet Road 78756 512 451 6464 800 332 7250 AUSTIN Harrell Supply and Service Inc 1409 West Oltorf 78704 512 442...

Page 31: ...Authorized Service Centers Or contact your local Power Wheels Authorized Service Center For the location nearest you refer to the Authorized Service Center list in this manual JEEP and the Jeep grille...

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