PowerBoss Phoenix 35, User Manual

Page 1: ...User Manual Phoenix 35...

Page 2: ...d thorough ly prior to the machine being switched on for the first time When operating or maintaining the Phoenix 35 THINK SAFETY FIRST This instruction manual provides vital information concerning th...

Page 3: ...t the information in this in struction manual is accurate in the event that technical or typographical errors exist in this manual PowerBoss reserves the right to make changes to subsequent editions o...

Page 4: ...ty for any personal injury property or other damages of any nature whatsoever whether speci al indirect consequential or compen satory directly or indirectly resulting from the improper use of the Pho...

Page 5: ...arranty document By way of example the following items are ex cluded from the Phoenix 35 warranty fuses normal wear and tear improper machine handling damages caused by overloads unauthorized machine...

Page 6: ...9 3 2 1 Operating Panel 19 3 2 2 At the Machine 22 4 Technical Data 25 5 Maintenance and Care 27 5 1 PowerBoss System Mainte nance 27 5 2 Maintenance Document 28 5 3 Maintenance Schedule 29 5 4 Batter...

Page 7: ...8...

Page 8: ...ymbols Safety Symbols Description WARNING Indicates a hazardous situation which could result in death or serious injury NOTICE Indicates a potentially hazardous situation which may result in equipment...

Page 9: ...licable govern ment regulations that may impact use and operation of the Phoenix 35 including but not limited to regulati ons promulgated pursuant to the fe deral Occupational Safety and Health Act Th...

Page 10: ...problems must be reme died before actual operation com mences The electrical system in the machine is not designed to suppress sparks Accordingly use of the Phoenix 35 where fire or explosion hazards...

Page 11: ...o so may result in accidental machine activation and personal injury When performing maintenance or repair work on the machi ne s electrical system be sure to disconnect the machine s battery plug fir...

Page 12: ...inter vals Any obvious defects such as loose connections damaged or frayed electrical cables corrosion should be repaired before the machi ne is put back into use Failure to do so could cause machine...

Page 13: ...hese safety precautions can typi cally be found on the cleaning agent detergent s product labels accom panying collateral materials and re lated Material Safety Data Sheets Used or spent mixtures of w...

Page 14: ...place missing or illegible labels immediately Powerboss nameplate Abb 1 1 Machine identification number Abb 1 2 Recovery tank drain hose Abb 1 3 A Read and observe the instruction manual B Maximum inc...

Page 15: ...16 SAFETY...

Page 16: ...of leakage Hoses lines and tanks must be free from any lea kage or damage 2 Install brushes and squeegee see maintenance chapter 3 Install batteries and connect battery plug see maintenance chapter 4...

Page 17: ...move ments or against being started 2 7 After Work 1 Move machine to a suitable site for maintenance 2 Stop machine lift squeegee and brush deck and remove the key 3 Empty and clean recovery tank Obs...

Page 18: ...s rotate and solution supply switches on auto matically When the machine stops brushes and solution supply switch off automatically 3 1 2 Solution Tank Fill the solution tank Abb 3 2 after re moving t...

Page 19: ...e gee to the recovery tank Abb 3 4 by vacuum motor and suction hose 3 1 5 Traction Drive The machine features a continuous traction drive Abb 3 6 The electronic traction drive control realises modific...

Page 20: ...meter 8 Symbol Service indicator 9 free 10 Symbol Silence Kit optional 11 Symbol solution flow 12 Tip switch Silence Kit optional 13 Tip switch solution dosage 14 Tip switch solution supply On Off 15...

Page 21: ...DS indicator Abb 4 4 Upon switching on the LDS indication is output on the panel to show the cur rent battery charge condition during operation Additional Information see chapter maintenance Symbol br...

Page 22: ...OFF tip switch Abb 4 14 This tip switch is used to switch solution supply ON or OFF Scrubbing tool symbol optional Abb 4 15 This symbol appears when scrubbing tool switch A is switched on Hand cleani...

Page 23: ...achine 1 Brush deck pedal 2 Opening of solution tank 3 Squeegee lever 4 Solution filter 5 Recovery drain hose 6 Solution level indication 7 Brush ejector 8 Power connection charger unit Abb 5 2 3 5 7...

Page 24: ...lter Abb 5 4 While solution flows from tank to brush deck it is cleaned by the filter element Recovery tank drain hose Abb 5 5 This hose allows draining the collected soiled water from the tank Soluti...

Page 25: ...y be easily removed without tools Swing aside squeegee Swing the squeegee aside in lifted posi tion to allow passage through narrow clearances This can be done by foot or by hand by swinging the squee...

Page 26: ...ra bility of the machine The Minuteman System Maintenance is structured in separate modules and de termines specific technical works to be executed as well as the intervals for such maintenance works...

Page 27: ...hours System Maintenance I 625 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance II 750 operating hours Workshop stamp carried out on at ___________...

Page 28: ...required o Check squeegee and clean if required o Clean tank lid seal of the recovery tank o Empty recovery tank Clean recovery tank and suction filter o Check brushes pads and replace if required o C...

Page 29: ...tion Check battery charger o Check tank lid seal of the recovery tank and replace if required o Check drain hose of the recovery tank and replace if required o Grease joints at the brush lift out o Ch...

Page 30: ...aintenance I o Inspect steering rollers for tread damages and bearing slackness and replace if required o Check drain hose of the recovery tank and replace if required o Check deflector roller of the...

Page 31: ...f operation Perform maintenance works according to System Maintenance II o Clean travel drive motor from carbon dust and check carbon brushes for smooth operation and wearing and replace carbon brushe...

Page 32: ...Charger indicator 3 Charger 4 Mains cable charger 5 Battery connector 6 Batteries 7 Recovery tank 8 Support 9 Wiring diagram Handling and changing the batteries may be performed only by maintenance st...

Page 33: ...tegrated into the electronics If other batteries are used readjustment of the low discharge signal sender is required Only Minuteman contract workshops are authorized to adjust the low discharge signa...

Page 34: ...35 4 5 Solution Tank 1 Solution tank 2 Marker 3 Fill level hose 4 Solution filter 5 Tank lid Abb 8 5 3 1 2 4 MAINTENANCE...

Page 35: ...ns for information on operation of the do sage unit The maximum admissible service pres sure of the floater unit is 87psi 4 5 2 Empty Solution Tank Park vehicle such that the fill level hose Abb 8 3 i...

Page 36: ...37 4 6 Recovery Tank 1 Recovery tank 2 Drain hose 3 Suction filter 4 Tank lid Abb 9 1 4 2 3 MAINTENANCE...

Page 37: ...rain hose Abb 9 2 from hol der and empty recovery tank com pletely 4 6 2 Clean Recovery Tank Clean recovery tank Abb 9 1 at daily intervals or as required 1 Empty recovery tank siehe Ab schnitt 4 6 1...

Page 38: ...g at weekly intervals Replace brushes if bristles are worn down to a length of 5 8 1 Use pedal Abb 10 1 to lift up brush deck 2 Press brush ejectors Abb 10 3 down to remove old brushes 3 Push new brus...

Page 39: ...indrical brush deck Abb 11 3 by pedal Abb 11 1 2 Release brush seating Abb 11 7 by locking lever Abb 11 8 3 Remove brush seating by lowering and removing it to the front 4 Remove and check the brushes...

Page 40: ...shaped knobs Abb 12 2 and remove the squeegee 4 9 2 Changing Squeegee Blades Check the inner and outer squeegee blades on the squeegee Abb 12 1 weekly for signs of wear The squeegee blades can be use...

Page 41: ...the squee gee blades have contact with the floor Figure A Turn the adjusting screw counter clockwise The clearance between squeegee blade and floor is reduced in the center Figure B Turn the screw cl...

Page 42: ...ery smooth floors e g fi nished floors PVC linoleum etc Number of washers 2 This corre sponds to a clearance of approx 2 mm In cases of very uneven floors e g poorly laid tiles water does not run off...

Page 43: ...44 MAINTENANCE...

Page 44: ...ft h 3400 m h 30140 ft h 2800 m h Service voltage 24 V 24 V 24 V 24 V Nominal power drive motor 260 W 260 W 260 W 260 W Nominal power vacuum motor 520 W 520 W 520 W 520 W Nominal power brush motor 2x7...

Page 45: ...vel measured at the ear of the driver under normal condi tions of use LpA according to DIN EN 60335 2 72 amounts to dB A 67 Measurement inaccuracy KpA dB A 1 6 Vibration The frequency weighted acceler...

Page 46: ...arranted items become the sole property of Powerboss International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty o...

Page 47: ...Ninety days One year One year N A 2 years Parts Labor or 2000 Hours 2 IC sw eepers Ninety days One year One year Through manufacturer 2 years Parts Labor or 2000 Hours 2 Battery scrubbers Ninety days...

Page 48: ...oss Incorporated 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 1 800 982 7141 Fax 1 800 277 7141 Local 1 910 944 7409 www powerboss com A Member of the Hako Group 988033UMPB Rev...