Powerex Medical Packing System MPD, Product Manual

Page 1: ...ature It s microprocessor controlled with user programmable output range alarm and calibration The NEMA enclosure is protected by a polymer viewing cover CARBON MONOXIDE MONITOR ALARM The carbon monox...

Page 2: ...maximum allowable working pressure 9 Never attempt to adjust ASME safety valve Keep safety valve free from paint and other accumulations Never attempt to repair or modify a tank Welding drilling or a...

Page 3: ...ng is provided and sealed for this portion of installation 5 Locate and attach intake inline air filter to outside source air or header Flex line is provided when attaching intake of compressors to ri...

Page 4: ...e been read and understood before continuing 2 Remove any shipping materials brackets etc 3 Confirm that the electric power source and ground have been firmly connected 4 Be sure all pressure connecti...

Page 5: ...ance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and do maintenance accordingly 3 The tension of the V belt should be...

Page 6: ...lity Call 1 888 769 7979 7 Pressure Gauge Consult factory for number 1 8 Auto Tank Drain Electric ACO100100 1 Float ACO100200 1 9 Isolation Mounts Consult factory for parts and availability Call 1 888...

Page 7: ...4 60 CFM MFP 060 362 1 70 CFM MFP 070 382 1 100 CFM MFP 110 382 1 1 4 220 CFM MFP 220 3A2 See Filter System Manual for details and replacement elements 1 2 3 4 Dryer Filter Parts List Ref No Descripti...

Page 8: ...ry to properly filter and purify the air to meet minimal specifica tions for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7 1 1966 OSHA 29 CFR 1910 134 and or...

Page 9: ...TER The hourmeter on the oilless compres sor indicates the actual number of hours the unit has been in operation The hourmeter is also used to deter mine maintenance and service timing An hourmeter mu...

Page 10: ...30 2 3 8 3 3 7 13 4 17 8 18 9 6 4 43 13 8 Bx1 OPT 050 5 11 4 5 3 18 3 21 9 25 9 7 9 43 16 9 Bx2 OPT 100 71 2 10 12 2 6 3 20 0 21 6 29 7 8 4 55 18 3 Bx2 OPT 150 15 12 2 6 3 20 0 21 6 29 7 8 4 55 19 6 B...

Page 11: ...r less Pressure Gauge Inspect Every 2 500 hrs or less Inspect Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the n...

Page 12: ...surface if foreign matter sticks 5 Clean the whole valve set taking care not to damage seat surface and remove dust 6 If viton seals upper and lower reach inspection time replace them Even if its not...

Page 13: ...Replace if it is swollen by scuffing the aluminum cylinder 3 Replace if several vertical scratches are side by side at a narrow distance NOTE Blackish streaks you can feel with your nail or finger ar...

Page 14: ...REASSEMBLE Pay attention to the fit of the piston and wrist pin fit There should be no axial play or looseness in the wrist pin area NOTE Do not separate piston from connecting rod when inspecting pi...

Page 15: ...iston on two stage pumps remove piston and then insert retention sleeve having the same diameter of piston pin or pis ton to small end of connecting rod If not you may drop or lose needles from the be...

Page 16: ...l seal into the small bear ing end horizontally 5 Press the oil seal with a C clamp into the small bearing end 6 Repeat on opposite side 7 Apply a small volume of adhesive at several points 8 Remove t...

Page 17: ...g shaft 3 Bearing at wrist pin Check for breakage of needle bearing and damage of cage DISASSEMBLING CRANKSHAFT SET 1 Disassemble cylinder head cylinder and piston 2 Remove bolts from bearing cap and...

Page 18: ...11 Oilless Reciprocating Air Compressor Pumps Notes...

Page 19: ...12 Oilless Reciprocating Air Compressor Pumps Figure 24 Replacement Parts Illustration for OPS010...

Page 20: ...1 47 O ring 01146550 1 50 Crank shaft 1 51 Flywheel pulley 91201551 1 52 Parallel pin 01271550 1 57 Ball bearing bearing cap 2 62 Hex blot fan flywheel 06992857 1 65 Connecting rod w bearings 1 67 Pi...

Page 21: ...14 Oilless Reciprocating Air Compressor Pumps Figure 25 Replacement Parts Illustration for OPS030...

Page 22: ...ruff key 06600013 1 53 Hex nut 06994016 2 57 Ball bearing bearing cap 1 58 Ball bearing crank case 1 59 Fan 91220560 1 60 Cover fan 91134560 1 61 Hex bolt fan flywheel 06992857 2 64 Liner connecting r...

Page 23: ...16 Oilless Reciprocating Air Compressor Pumps Figure 26 Replacement Parts Illustration for OPT050 197 197...

Page 24: ...Rod Set 1 66 Connecting Rod Set 1 67 Piston Set LP 91903680 1 67 1 Piston Ring LP 91236681 1 68 Piston Set HP 91910670 1 68 1 Piston Ring HP 91930680 2 68 2 Wrist Pin Prepacked 91924680 1 72 Intake F...

Page 25: ...Oilless Reciprocating Air Compressor Pumps 18 Figure 27 Replacement Parts Illustration for OPT100 and OPT150 197 197 171 172...

Page 26: ...0 2 68 2 Wrist pin set prepacked 91924680 91924680 1 72 Intake filter set 91907590 91907690 1 72 1 Intake filter 91353690 91353690 1 78 O ring Intake pipe 06630032 06630032 2 79 Inlet pipe 01407690 01...

Page 27: ...the products in this lit erature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchan...