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Oilless Reciprocating Air Compressor Pumps

4. Clearance must allow for safe, effec-

tive inspection and maintenance.

5. If necessary, use metal shims or level-

ing pads to level the compressor.
Never use wood to shim the 
compressor.

VENTILATION

1. If the oilless compressor is located in

a totally enclosed room, an exhaust
fan with access to outside air must be
installed.

2. Never restrict the cooling fan exhaust

air.

3. Never locate the compressor where hot

exhaust air from other heat generating
units may be pulled into the unit.

WIRING

Refer to the general safety guidelines
manual. All electrical hook-ups must be
performed by a qualified electrician.
Installations must be in accordance
with local and national electrical codes.

Use solderless terminals to connect the
electric power source.

PIPING

Refer to the general safety guidelines
manual.

1. Make sure the piping is lined up

without being strained or twisted
when assembling the piping for the
compressor.

2. Appropriate expansion loops or

bends should be installed at the com-
pressor to avoid stresses caused by
changes in hot and cold conditions.

3. Piping supports should be anchored

separately from the compressor to
reduce noise and vibration.

4. Never use any piping smaller than

the compressor connection.

5. Use flexible hose to connect the out-

let of the compressor to the piping so
that the vibration of the compressor
does not transfer to the piping. Make

sure the flexible hose is rated for
proper pressure and temperature
before installing.

SAFETY VALVES

Tank mounted compressors are shipped
from the factory with safety valves
installed in the tank manifold. The flow
capacity of the safety valve is equal to
or greater than the capacity of the
compressor.

1. The pressure setting of the safety

valve must be no higher than the
maximum working pressure of the
tank.

2. Safety valves should be placed ahead

of any possible blockage point in the
system, i.e. shutoff valve.

3. Avoid connecting the safety valve

with any tubing or piping.

4. Manually operate the safety valve

every six months to avoid sticking or
freezing.

HOURMETER

The hourmeter on the oilless compres-
sor indicates the actual number of
hours the unit has been in operation.
The hourmeter is also used to deter-
mine maintenance and service timing.

An hourmeter must be installed
with every oilless compressor

.

CONDENSATE DRAIN VALVE 

A condensate drain valve must be
installed on any tank to allow removal
of the liquid which will collect during
compressor operation. 

Drain liquid from 

tank daily.

Operation

Powerex oilless single stage compres-
sors operate at a maximum pressure of
125 PSIG. Two stage compressors oper-
ate at a maximum of 145 PSIG and are
equipped for continuous run operation.
Compressor RPM’s are established by
Powerex based on horsepower and
operating pressure.

NOTICE

BEFORE START UP

1. Make sure all safety warnings, labels

and instructions have been read and
understood before continuing.

2. Remove any shipping materials,

brackets, etc.

3. Confirm that the electric power

source and ground have been firmly
connected.

4. Be sure all pressure connections are

tight.

5. Check to be certain all safety relief

valves, etc., are correctly installed.

6. Check that all fuses, circuit breakers,

etc., are the proper size.

7. Make sure the inlet filter is properly

installed.

8. Confirm that the drain valve is closed.

9. Visually check the rotation of the

compressor pump.  If the rotation is
incorrect, have a qualified electrician
correct the motor wiring.

START-UP AND OPERATION

1. Follow all the procedures under

“Before start-up” before attempting
operation of the compressor.

2. Switch the electric source breaker on. 

3. Open the tank discharge valve com-

pletely.

4. Check that the compressor operates

without excessive vibration, unusual
noises or leaks.

5. Close the discharge valve completely.

6. Check the discharge pressure. Also

make sure the air pressure rises to the
designated pressure setting by check-
ing the discharge pressure gauge.

7. Check the operation of the pressure

switch or the pilot valve for continu-
ous run units by opening the stop
valve and confirming the compressor
starts or reloads as pressure drops.

Switch the breaker OFF if the compres-
sor is not to be used for a long period
of time.

These units are 

equipped with

head unloaders for continuous run
operation.

NOTICE

Minimum Clearances

Above

24”

Drive belt side

12”

Other sides

20”

Summary of Contents for Medical Packing System MPD

Page 1: ...ature It s microprocessor controlled with user programmable output range alarm and calibration The NEMA enclosure is protected by a polymer viewing cover CARBON MONOXIDE MONITOR ALARM The carbon monox...

Page 2: ...maximum allowable working pressure 9 Never attempt to adjust ASME safety valve Keep safety valve free from paint and other accumulations Never attempt to repair or modify a tank Welding drilling or a...

Page 3: ...ng is provided and sealed for this portion of installation 5 Locate and attach intake inline air filter to outside source air or header Flex line is provided when attaching intake of compressors to ri...

Page 4: ...e been read and understood before continuing 2 Remove any shipping materials brackets etc 3 Confirm that the electric power source and ground have been firmly connected 4 Be sure all pressure connecti...

Page 5: ...ance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and do maintenance accordingly 3 The tension of the V belt should be...

Page 6: ...lity Call 1 888 769 7979 7 Pressure Gauge Consult factory for number 1 8 Auto Tank Drain Electric ACO100100 1 Float ACO100200 1 9 Isolation Mounts Consult factory for parts and availability Call 1 888...

Page 7: ...4 60 CFM MFP 060 362 1 70 CFM MFP 070 382 1 100 CFM MFP 110 382 1 1 4 220 CFM MFP 220 3A2 See Filter System Manual for details and replacement elements 1 2 3 4 Dryer Filter Parts List Ref No Descripti...

Page 8: ...ry to properly filter and purify the air to meet minimal specifica tions for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7 1 1966 OSHA 29 CFR 1910 134 and or...

Page 9: ...TER The hourmeter on the oilless compres sor indicates the actual number of hours the unit has been in operation The hourmeter is also used to deter mine maintenance and service timing An hourmeter mu...

Page 10: ...30 2 3 8 3 3 7 13 4 17 8 18 9 6 4 43 13 8 Bx1 OPT 050 5 11 4 5 3 18 3 21 9 25 9 7 9 43 16 9 Bx2 OPT 100 71 2 10 12 2 6 3 20 0 21 6 29 7 8 4 55 18 3 Bx2 OPT 150 15 12 2 6 3 20 0 21 6 29 7 8 4 55 19 6 B...

Page 11: ...r less Pressure Gauge Inspect Every 2 500 hrs or less Inspect Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the n...

Page 12: ...surface if foreign matter sticks 5 Clean the whole valve set taking care not to damage seat surface and remove dust 6 If viton seals upper and lower reach inspection time replace them Even if its not...

Page 13: ...Replace if it is swollen by scuffing the aluminum cylinder 3 Replace if several vertical scratches are side by side at a narrow distance NOTE Blackish streaks you can feel with your nail or finger ar...

Page 14: ...REASSEMBLE Pay attention to the fit of the piston and wrist pin fit There should be no axial play or looseness in the wrist pin area NOTE Do not separate piston from connecting rod when inspecting pi...

Page 15: ...iston on two stage pumps remove piston and then insert retention sleeve having the same diameter of piston pin or pis ton to small end of connecting rod If not you may drop or lose needles from the be...

Page 16: ...l seal into the small bear ing end horizontally 5 Press the oil seal with a C clamp into the small bearing end 6 Repeat on opposite side 7 Apply a small volume of adhesive at several points 8 Remove t...

Page 17: ...g shaft 3 Bearing at wrist pin Check for breakage of needle bearing and damage of cage DISASSEMBLING CRANKSHAFT SET 1 Disassemble cylinder head cylinder and piston 2 Remove bolts from bearing cap and...

Page 18: ...11 Oilless Reciprocating Air Compressor Pumps Notes...

Page 19: ...12 Oilless Reciprocating Air Compressor Pumps Figure 24 Replacement Parts Illustration for OPS010...

Page 20: ...1 47 O ring 01146550 1 50 Crank shaft 1 51 Flywheel pulley 91201551 1 52 Parallel pin 01271550 1 57 Ball bearing bearing cap 2 62 Hex blot fan flywheel 06992857 1 65 Connecting rod w bearings 1 67 Pi...

Page 21: ...14 Oilless Reciprocating Air Compressor Pumps Figure 25 Replacement Parts Illustration for OPS030...

Page 22: ...ruff key 06600013 1 53 Hex nut 06994016 2 57 Ball bearing bearing cap 1 58 Ball bearing crank case 1 59 Fan 91220560 1 60 Cover fan 91134560 1 61 Hex bolt fan flywheel 06992857 2 64 Liner connecting r...

Page 23: ...16 Oilless Reciprocating Air Compressor Pumps Figure 26 Replacement Parts Illustration for OPT050 197 197...

Page 24: ...Rod Set 1 66 Connecting Rod Set 1 67 Piston Set LP 91903680 1 67 1 Piston Ring LP 91236681 1 68 Piston Set HP 91910670 1 68 1 Piston Ring HP 91930680 2 68 2 Wrist Pin Prepacked 91924680 1 72 Intake F...

Page 25: ...Oilless Reciprocating Air Compressor Pumps 18 Figure 27 Replacement Parts Illustration for OPT100 and OPT150 197 197 171 172...

Page 26: ...0 2 68 2 Wrist pin set prepacked 91924680 91924680 1 72 Intake filter set 91907590 91907690 1 72 1 Intake filter 91353690 91353690 1 78 O ring Intake pipe 06630032 06630032 2 79 Inlet pipe 01407690 01...

Page 27: ...the products in this lit erature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchan...

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