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PMAC Air Compressor

Powerex  

  100 Mundy Memorial Drive  

  Mt. Juliet, TN  37122  

  USA

P   1.888.769.7979  

  F   513.367.3125  

  www.powerexinc.com

IN598601AV  

  01/2020

Page 8 of 12

TOLERANCES NOT

SPECIFIED

DRAWINGS TO CONFORM TO CURRENT REVISION OF THE FOLLOWING ANSI
STANDARDS:
Y14.3 MULTI AND SECTIONAL VIEW DWGS
Y14.5 DIMENSIONING AND TOLERANCING

SYMBOL LEGEND

0.XX

u

0.XXX

u

g

 u

SOLID EDGE

DRAWING

INCH

CONFIDENTIAL DISCLOSURE

This drawing is the property of POWEREX

of the SCOTT FETZER

 COMPANY and is subject to return on demand.

Its contents are confidential and must not be

copied or submitted to

outside parties for use or examination.

SHEET 1 OF 1

1:4

SCALE

ORIGINATION DATE

APPROVALS ON FILE IN PLM

ITEM ID:

MATERIAL:

DESCRIPTION

150 PRODUCTION DRIVE, HARRISON OH 45030

(888) 769-7979

DO NOT SCALE DRAWING FOR

DIMENSIONS

DRAWING NUMBER

REVISION

D

SIZE

 Error: No reference

--

.05
.005
1

REVISION NOTES

DESCRIPTION

ECN

PR/NOR

ENTER DESCRIPTION

PXECXXXX

XXXXXXXX

AUTHOR

apylant

6

8

10

11

1

12

5

2

3

4

7

Item

Number

a2Production_Part_Num

ber

Project

Quantity

1

SDC016511AV

5HP SCROLL HP SDC

E-SERIES PUMP

1

2

SL500300AV

COUPLING, SDC, PMAC,

5HP

1

3

IP088200AV

SCROLL ADAPTER

PLATE GASKET

1

4

SL060000AV

DUPLICATE - USE

715638 INSTEAD

1

5

IP087700AV

SCROLL CHECK VALVE

(CV-157)

1

6

N/A

INVERTER, ABM, 5HP

WALL MOUNT.par

1

7

MC305000AV

MOTOR, PMAC, 5HP,

REMOTE MOUNT

1

8

IP639100AV

ISOLATOR FOOT

MOUNT PASCALEX BSB

60 135106

1

9

N/A

WELLNUT ASSEMBLY,

COMPRESSOR GREASE

PLUG, 1_4-20,

.031-.187

1

10

V-215900AV

SAFETY VALVE, 165PSI,

141 SCFM, 1/8" MNPT,

HIGH TEMP,

CONRADER

1

11

ST071515AV

COUPLING, 3/4" NPT,

BRASS

1

12

VP000501AV

3/4" INTAKE FILTER

1

9

Maintenance

Coupling Element Replacement

The coupling element is designed to last for the life of the scroll 

pump. If replacement does become necessary, remove the coupling 

guard to gain access to the coupling rubber element (4). The photo 

below shows the coupling guard separated from the assembly.

Before  performing  service,  lock  out  and  tag  any 

electric  power  source.  Vent  all  air  pressure  from 

the system and lock out and tag any other air sources.

Do not loosen the hexagon screws that secure the 

motor adapter plate to the faceplate.

1.  Loosen the screws that secure the coupling rubber element 

radially to the drive hubs.

2. 

DO  NOT  LOOSEN  THE  SETSCREW  THAT  SECURES  THE  DRIVE 

HUB TO THE MOTOR SHAFT.

Do not use liquid thread lockers or adhesives. Do 

not allow the element to become twisted while

tightening.

3. 

Loosen the hex head screws that hold motor adapter plate 1 

to motor adapter plate 2 (see image below). The motor must 

be supported during this process to prevent damaging the 

assembly. Pull the motor straight back to disengage. 

6.  Insert the Powerex supplied screws with pre-applied Inbus Plus 

thread locker into the coupling element holes and tighten the 

element securing screws to 37 ft-lbs.

4. 

Now the axial bolts securing the rubber coupling element to 

the  compressor  drive  hub  can  be  removed.  Do  not  remove 

or reposition the drive hubs. 

Do not move or reposition the 

motor mounting plate.

 Installation is the reverse of removal. 

Tightening torque for the bolts that secure the rubber coupling 

element to the hubs is 37 ft-lbs.

5. 

To  install  coupling  insert,  lightly  lubricate  the  body  and 

underside of the element securing bolts with light oil or a clean 

grease.

Do not lose the 4 alignment pins installed in the 

two motor adapter plates. These pins are required 

to maintain alignment between the motor and the pump.

Summary of Contents for PMAC

Page 1: ...ings on the scroll compressor are regreaseable to allow extended compressor life Intended Usage ThisPowerexOil lessScrollsetisintendedforuseaspartofasystem The compressor set provides compressed air from the oil less scroll pump when the electric motor is powered The set includes the intake air filter pump motor coupling assembly appropriate safety guards with the optional aftercooler check valve ...

Page 2: ...d digital signals Default outputs Analog Power Consumption 0 to 10 V or 0 to 20 mA Fault Signal Normally Closed 24V Fieldbus MODBus Installation Unpacking Receiving the Unit Immediately upon receipt of the compressor system the unit should be inspected for any damage which may have occurred in shipment Any shipping damage must be immediately filed with the freight carrier Repair or replace damaged...

Page 3: ...y Powerex Engineering Improper cooling could lead to damage of the scroll pump Direct Coupled Models The Powerex Scroll Compressor assembly is designed to accommodate a variety of mounting options by utilizing the main baseplate Standard mounting uses rubber stud isolation mounts Special models may vary Operation Before Start Up 1 Make sure all safety warnings labels and instructions have been rea...

Page 4: ... on 145 psig pumps Pump Coupling Replace Replace LEGEND Inspect Clean Replace NOTES 1 Inspect and perform maintenance periodically according to the maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and perform maintenance accordingly 3 Tip seals do not require early replacement but m...

Page 5: ... to intake air If isolation valves are used on intake and are accidently closed when pump is running pump damage can occur This is not covered under warranty Powerex recommends using a three way valve if isolation is desired so that no matter the valve position a path to intake air is always open Amp draw is high 1 Check wiring make sure voltage is within specified range and lead wires are connect...

Page 6: ... Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 6 of 12 Ref Description Part 1 REMOTE MOUNT ASSEMBLY OPTIONAL ST980210AJ 2 INTAKE FILTER ASSEMBLY VP000501AV 2a FILTER ELEMENT VP000508AV COVER REMOVED 2a ...

Page 7: ...R SL500300AV 5 AFTERCOOLER SL060000AV 6 INTAKE FILTER ASSEMBLY VP000501AV 7 SAFETY VALVE 7a High Pressure Safety Valve 165 PSIG V 215900AV 7b Standard Pressure Safety Valve 140 PSIG V 215400AV 8 CHECK VALVE IP087700AV 9 COUPLING 3 4 NPT BRASS ST071515AV 10 ISOLATOR FOOT MOUNT IP639100AV 11 SCROLL ADAPTER PLATE GASKET IP088200AV 12 WELLNUT ASSEMBLY ST951005AJ 6 8 10 11 1 12 5 2 3 4 7 Item Number a2...

Page 8: ...tenance Coupling Element Replacement The coupling element is designed to last for the life of the scroll pump If replacement does become necessary remove the coupling guard to gain access to the coupling rubber element 4 The photo below shows the coupling guard separated from the assembly Before performing service lock out and tag any electric power source Vent all air pressure from the system and...

Page 9: ... free with the motor 4 Remove motor adapter plate 1 from the motor by removing the 4 hex head screws that secure the motor to the adapter plate 5 If the motor is being replaced measure the position of the motor slide drive hub relative to the existing motor shaft Loosen the setscrew and place the hub on the new motor and position the new hub in the same location on the new motor Make sure the key ...

Page 10: ...PMAC Air Compressor Powerex 100 Mundy Memorial Drive Mt Juliet TN 37122 USA P 1 888 769 7979 F 513 367 3125 www powerexinc com IN598601AV 01 2020 Page 10 of 12 Notes ...

Page 11: ...urs of use whichever occurs first During such warranty period Powerex shall be fully liable for all Defects in the Products the Product Defects i e all costs of repair or replacement which may include in and out charges so long as the Products are located in the United States or Canada and the Products are reasonably located and accessible by service personnel for removal In and out charges includ...

Page 12: ...ITIVE SPECULATIVE OR INDIRECT LOSSES OR DAMAGES WHATSOEVER ARISING OUT OF OR IN ANY WAY RELATED TO ANY OF THE PRODUCTS OR GOODS SOLD OR AGREED TO BE SOLD BY POWEREX TO BUYER TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW POWEREX S LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID Warranty Disclaimer Powerex has made a diligent effort to illustrate and describe the Pr...

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