Powerex SBS0307, Instruction Manual

Page 1: ...let at the cen ter of the fixed scroll so no valves are needed Scroll Tankmount Basemount Air Compressors TIP SEAL The tip seal on the scroll compressor is self lubricated and allows the unit to operate efficiently without oil and expensive filtration The tip seal should be replaced every 10 000 hours of operation BEARINGS The bearings on the scroll compressor are regreaseable to allow extended co...

Page 2: ...r connection 5 Use flexible hose to connect the out let of the compressor to the piping so that the vibration of the compressor does not transfer to the piping SAFETY VALVES Tank mounted compressors are shipped from the factory with safety valves installed in the tank The flow capacity of the safety valve is equal to or greater than the capacity of the compressor 1 The pressure setting of the safe...

Page 3: ...kmount Duplex Aftercooler Scroll Air End Pressure Switch Starter ASME Receiver 30 60 Gallon Auto Drain optional ASME Receiver 30 60 Gallon Beltguard Pulley Belt 3 4 NPT Outlet Aftercooler Scroll Air End Aftercooler Scroll Air End ASME Receiver Tank Lag Pressure Switch Starter Lead Pressure Switch Motor 3 or 5 HP Beltguard Pulley Belt 3 4 NPT Outlet ...

Page 4: ...280 390 STS130 3 1 8 6 230 17 30 60 39x22x35 51x23x39 295 405 STS050 5 3 14 7 208 230 460 13 7 13 2 6 6 30 60 39x22x35 51x23x39 300 410 STS151 5 1 14 7 230 25 30 60 39x22x35 51x23x39 310 420 Scroll Tankmount Simplex Model STS SCFM Full Load Gallon Dimension Ship Model HP Phase 100 PSIG Voltage Amperage Tank LxWxH Weight Lbs STD030 3 2 3 17 2 208 230 460 17 4 16 0 8 0 80 64x26x40 650 STD130 3 2 1 1...

Page 5: ...nfirm operation Every 2 500 hrs or less Pressure gauge Inspect Every 2 500 hrs or less Inspect Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and do maintenance accordingly 3 The tension of the V belt should...

Page 6: ...lex Single Phase 208 230 Volts Field furnished power supply Disconnect Red Black Motor Red Red Pressure electric switch L1 L2 T1 T2 Open Red Black Red Red Red Red Black Red Blank Main disconnect and branch circuit protection to be installed by a qualified electrician in accordance with national and local codes ...

Page 7: ...ount Simplex Three Phase 208 230 460 Volts Disconnect Black Motor Red Pressure electric switch L1 L2 T1 T2 L3 T3 Blue Red Red Red Black Blue Field furnished power supply Main disconnect and branch circuit protection to be installed by a qualified electrician in accordance with national and local codes ...

Page 8: ...TA 3 PHASE 60 Hz OVERLOAD SETTINGS TOTAL PANEL F L A F L A TOTAL UNIT 208 230 460 PANEL 208 230 460 HP VOLT VOLT VOLT HP VOLT VOLT VOLT 3 10 29 9 2 4 6 6 21 1 18 9 9 7 5 15 56 14 0 7 0 10 31 6 28 5 14 5 Figure 6 3 5 HP Duplex Three Phase 208 230 460 Volts ...

Page 9: ...700AV 1 5 HP BT010700AV 2 9 Δ Motor pulley 3 HP PU009753AV 1 5 HP PU009754AV 1 10 Pressure switch CW207559AV 1 11 Starter 3 HP 230V 1 Phase JP001045AV 1 5 HP 230V 1 Phase IP001046AV 1 3 HP 230V 3 Phase JP001047AV 1 5 HP 230V 3 Phase JP001049AV 1 3 HP 460V 3 Phase JP001048AV 1 5 HP 460V 3 Phase JP001050AV 1 12 90 Elbow ST074204AV 1 13 1 2 Flare ST126207AV 1 14 Discharge tube SL300900AV 1 15 90 Flar...

Page 10: ... HP 460V 3 Phase JP001048AV 1 5 HP 460V 3 Phase JP001050AV 1 3 Receiver tank 30 gallon AR024700AJ 1 60 gallon AR022500AJ 1 4 Beltguard BT303900AV 1 5 Motor pulley 3 HP PU009753AV 1 5 HP PU009754AV 1 6 Guard plate BG217500AV 1 7 Aftercooler SL300100AV 1 8 Tube air end aftercooler SL301000AP 1 9 Tube aftercooler tank SL300900AP 1 10 Check valve IP087700AV 1 11 Pressure gauge GA016701AV 1 12 Safety v...

Page 11: ...se ZZ000420AJ 1 5 HP 460V 3 Phase ZZ000421AJ 1 3 Receiver tank 80 gallon AR022900AJ 1 120 gallon AR023600AJ 1 4 Beltguard BT303900AV 1 5 Belt 3 HP BT010700AV 2 5 HP BT010700AV 4 6 Motor pulley 3 HP PU009753AV 1 5 HP PU009754AV 1 7 Guard plate BG217500AV 1 8 Aftercooler SL300100AV 1 9 Tube air end aftercooler SL301000AP 1 10 Tube aftercooler tank SL300900AP 1 11 Check valve IP087700AV 1 12 Pressure...

Page 12: ... THE DATE OF PURCHASE AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED THIS IS THE EXCLUSIVE REMEDY AND LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WAR RANTIES IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW All claims pertaining to the merchandise in this schedule with the exception of warranty claims must be filed with POWEREX within 6 months of th...

Page 13: ...could result in personal injury and or prop erty damage Retain instructions for future reference Powerex 150 Production Drive Harrison OH 45030 USA Scroll Air Compressor Service and Maintenance Breathable Air Warning This compressor pump is not equipped and should not be used as is to supply breathing quality air For any application of air for human consumption the air compressor pump will need to...

Page 14: ...se delivery chart See Grease Delivery chart below Figure 2 Use only Powerex genuine grease Pump grease gun before feeding this eliminates air from the grease passage of the extension adapter Complete Grease Kit Part Number IP616200AJ and Grease Tube Part Number IP600000AV 4 Replace plastic dust cap The bearings on the scroll compressor are regreaseable to allow extended compressor life Service sho...

Page 15: ... Note 3 Pressure Switch Confirm operation Magnetic starter Inspect Replace if contact points deteriorated Safety valve Confirm operation Every 2 500 hrs or less Pressure gauge Inspect Every 2 500 hrs or less Inspect Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circumstance...

Page 16: ...nside Per OSHA regulations ALL power must be locked out before per forming any maintenance The Tip Seal Set is a replacement part for SLAE03 and SLAE05 air ends Please read these instructions thor oughly and carefully to ensure correct replacement NOTE Replace tip seal on SLAE03HP and SLAE50HP at 5 000 hours when operated at 145 psig See Scroll Service and Maintenance Video for Audio and Visual In...

Page 17: ...seal inside Scroll Groove See Figure 7 on page 4 Insert approxi mately half of the LP tip seal and remove the tip seal to confirm that a notch in the tip seal has been achieved This will prevent move ment during installation See Figure 11 3 Repeat the same procedure for FS or Fixed Scroll tip seal set remove CAUTION INSERTING TIP SEALS Tip Seal Set Replacement Continued both the dust seal and back...

Page 18: ...6 Scroll Air Compressors Figure 12 Compressor Parts 19 1 2 4 3 6 5 8 7 10 9 12 11 14 15 16 17 18 15 17 A A B B 13 ...

Page 19: ...ate IP602100AV IP602100AV IP602100AV IP602100AV 1 10 Cartridge Filter IP032901AV IP032901AV IP032901AV IP032901AV 1 11 Intake Pipe IP602200AV IP602200AV IP602200AV IP602200AV 1 12 Intake Filter Cover IP016101AV IP016101AV IP016101AV IP016101AV 1 13 Filter Cover Pipe IP602300AV IP602300AV IP602300AV IP602300AV 6 14 Fan Duct Gasket 2 IP602400AV IP602400AV IP602400AV IP602400AV 1 15 O Ring IP603200AV...

Page 20: ...strate and describe the products in this literature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particular purpose or that the products will necessarily conform to the illustrations or descriptions Product Suitability Many jurisdictions have codes and regulat...